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IAC Assessment: UD0803
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IAC Assessment: UD0803
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IAC Center University of Dayton
Assessment Year 2009
Principal Product Pharmaceuticals
NAICS 325412 - Pharmaceutical Preparation Manufacturing
SIC 2834 - Pharmaceutical Preparations
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 106,000
Annual Production 2,828,958 Pounds
Production Hrs. Annual 6,600
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $333,397 10,118,000 kWh $0.03
Electricity Demand $289,298 18,040 kW-months/year $16.04
Natural Gas $601,696 63,988 MMBtu $9.40
TOTAL ENERGY COSTS $1,248,877
RECOMMENDED SAVINGS* $501,437 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $419,807
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ Tgal
01: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$393,528
Cost:
$8,000
$58,968 1,902,197 - - - - $334,560 37,975 - - - - $58,968
1,902,197
kWh
-
-
kW-months/year
-
-
$
$334,560
37,975
MMBtu
-
-
$
-
-
Tgal
02: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$21,371
Cost:
$3,376
- - - - - - $21,371 2,426 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$21,371
2,426
MMBtu
-
-
$
-
-
Tgal
03: 2.7272 INSTALL HEAT PIPES / RAISE COOLING SETPOINT Savings:
$17,615
Cost:
$84,000
$(-2,154) (-76,534) $(-1,754) 9 - - $21,523 2,443 - - - - $(-2,154)
(-76,534)
kWh
$(-1,754)
9
kW-months/year
-
-
$
$21,523
2,443
MMBtu
-
-
$
-
-
Tgal
04: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$14,916
Cost:
$25,000
- - - - $14,916 - - - - - - - -
-
kWh
-
-
kW-months/year
$14,916
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$12,360
Cost:
$19,600
- - - - - - $12,360 1,403 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$12,360
1,403
MMBtu
-
-
$
-
-
Tgal
06: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$9,743
Cost:
$4,500
- - - - - - $9,381 1,064 - - $362 - -
-
kWh
-
-
kW-months/year
-
-
$
$9,381
1,064
MMBtu
-
-
$
$362
-
Tgal
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,851
Cost:
$500
- - - - - - $8,851 1,005 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,851
1,005
MMBtu
-
-
$
-
-
Tgal
08: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$5,627
Cost:
-
$1,574 50,780 - - - - $4,053 460 - - - - $1,574
50,780
kWh
-
-
kW-months/year
-
-
$
$4,053
460
MMBtu
-
-
$
-
-
Tgal
09: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$4,480
Cost:
$1,000
- - - - - - $4,480 508 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,480
508
MMBtu
-
-
$
-
-
Tgal
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,845
Cost:
$4,930
$2,308 74,451 $1,553 9 - - - - $(-16) - - - $2,308
74,451
kWh
$1,553
9
kW-months/year
-
-
$
-
-
MMBtu
$(-16)
-
$
-
-
Tgal
11: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$3,432
Cost:
-
$3,432 57,210 - - - - - - - - - - $3,432
57,210
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,959
Cost:
$1,300
$1,009 32,552 $950 5 - - - - - - - - $1,009
32,552
kWh
$950
5
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,499
Cost:
$1,479
$882 28,445 $593 3 - - - - $24 - - - $882
28,445
kWh
$593
3
kW-months/year
-
-
$
-
-
MMBtu
$24
-
$
-
-
Tgal
14: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$1,120
Cost:
-
- - - - - - $1,120 127 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,120
127
MMBtu
-
-
$
-
-
Tgal
15: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$663
Cost:
$1,125
$396 12,790 $267 1 - - - - - - - - $396
12,790
kWh
$267
1
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
16: 2.7122 DISCONNECT BALLASTS Savings:
$428
Cost:
-
$253 8,147 $175 1 - - - - - - - - $253
8,147
kWh
$175
1
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$501,437
Cost:
$154,810
$66,668 2,090,038 $1,784 28 $14,916 - $417,699 47,411 $8 - $362 - $66,668
2,090,038
kWh
$1,784
28
kW-months/year
$14,916
-
$
$417,699
47,411
MMBtu
$8
-
$
$362
-
Tgal
TOTAL IMPLEMENTED Savings:
$419,807
Cost:
$12,376
$59,221 1,910,344 $175 1 - - $360,411 40,909 - - - - $59,221
1,910,344
kWh
$175
1
kW-months/year
-
-
$
$360,411
40,909
MMBtu
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Water Consumption