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IAC Assessment: UD0804
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IAC Assessment: UD0804
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IAC Center University of Dayton
Assessment Year 2009
Principal Product Parchment and converting paper
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2679 - Converted Paper Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 181,808
Annual Production 10,000 Tons
Production Hrs. Annual 7,200
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $320,406 4,981,880 kWh $0.06
Natural Gas $1,204,727 102,506 MMBtu $11.75
TOTAL ENERGY COSTS $1,537,175
RECOMMENDED SAVINGS* $224,063 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $129,160
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$49,362
Cost:
$48,000
- - - - $49,362 4,380 - - - - -
-
kWh
-
-
kW-months/year
$49,362
4,380
MMBtu
-
-
Tgal
-
-
$
02: 2.2524 AVOID COOLING OF PROCESS STREAMS OR MATERIALS THAT MUST SUBSEQUENTLY BE HEATED Savings:
$38,869
Cost:
$12,000
- - - - $38,869 3,449 - - - - -
-
kWh
-
-
kW-months/year
$38,869
3,449
MMBtu
-
-
Tgal
-
-
$
03: 2.7311 VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE Savings:
$35,001
Cost:
$9,000
$741 22,464 - - $34,260 3,040 - - - - $741
22,464
kWh
-
-
kW-months/year
$34,260
3,040
MMBtu
-
-
Tgal
-
-
$
04: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$23,089
Cost:
$4,000
- - - - $23,089 2,049 - - - - -
-
kWh
-
-
kW-months/year
$23,089
2,049
MMBtu
-
-
Tgal
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$17,277
Cost:
$500
- - - - $17,277 1,533 - - - - -
-
kWh
-
-
kW-months/year
$17,277
1,533
MMBtu
-
-
Tgal
-
-
$
06: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$10,661
Cost:
$6,000
- - - - $10,661 946 - - - - -
-
kWh
-
-
kW-months/year
$10,661
946
MMBtu
-
-
Tgal
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,414
Cost:
$30,134
$5,217 158,095 $4,024 22 - - - - $1,173 - $5,217
158,095
kWh
$4,024
22
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,173
-
$
08: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$8,490
Cost:
$600
- - - - $8,490 754 - - - - -
-
kWh
-
-
kW-months/year
$8,490
754
MMBtu
-
-
Tgal
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,589
Cost:
$5,523
$4,296 130,179 $3,313 18 - - - - $(-20) - $4,296
130,179
kWh
$3,313
18
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-20)
-
$
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,963
Cost:
$2,000
- - - - $6,963 618 - - - - -
-
kWh
-
-
kW-months/year
$6,963
618
MMBtu
-
-
Tgal
-
-
$
11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,128
Cost:
-
- - - - $5,128 455 - - - - -
-
kWh
-
-
kW-months/year
$5,128
455
MMBtu
-
-
Tgal
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,004
Cost:
$12,597
$1,706 51,702 $1,316 7 - - - - $982 - $1,706
51,702
kWh
$1,316
7
kW-months/year
-
-
MMBtu
-
-
Tgal
$982
-
$
13: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,560
Cost:
-
$2,560 82,152 - - - - - - - - $2,560
82,152
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
14: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,920
Cost:
$1,000
$1,920 58,188 - - - - - - - - $1,920
58,188
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
15: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$1,306
Cost:
-
$1,306 123 - - - - - - - - $1,306
123
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
16: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,160
Cost:
$2,094
$589 17,856 $455 3 - - - - $116 - $589
17,856
kWh
$455
3
kW-months/year
-
-
MMBtu
-
-
Tgal
$116
-
$
17: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$270
Cost:
$500
- - - - - - $270 160 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$270
160
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$224,063
Cost:
$133,948
$18,335 520,759 $9,108 50 $194,099 17,224 $270 160 $2,251 - $18,335
520,759
kWh
$9,108
50
kW-months/year
$194,099
17,224
MMBtu
$270
160
Tgal
$2,251
-
$
TOTAL IMPLEMENTED Savings:
$129,160
Cost:
$26,100
$2,047 22,587 - - $127,113 11,280 - - - - $2,047
22,587
kWh
-
-
kW-months/year
$127,113
11,280
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes