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IAC Assessment: UD0805
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IAC Assessment: UD0805
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IAC Center University of Dayton
Assessment Year 2009
Principal Product Carbonated Soft Drinks
NAICS 312111 - Soft Drink Manufacturing
SIC 2086 - Bottled And Canned Soft Drinks
Sales $100,000,000-$500,000,000
# of Employees 500
Plant Area (Sq.Ft.) 233,000
Annual Production 22,000,000 Pieces
Production Hrs. Annual 6,864
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $439,086 5,280,600 kWh $0.08
Natural Gas $341,952 34,389 MMBtu $9.94
TOTAL ENERGY COSTS $1,108,002
RECOMMENDED SAVINGS* $155,274 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,732
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$39,022
Cost:
$12,000
$17,444 513,046 $21,578 111 - - - - - - - - $17,444
513,046
kWh
$21,578
111
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$21,769
Cost:
$25,000
- - - - $21,769 - - - - - - - -
-
kWh
-
-
kW-months/year
$21,769
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,619
Cost:
$17,147
$9,997 294,018 $6,024 40 - - - - - - $598 - $9,997
294,018
kWh
$6,024
40
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$598
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,872
Cost:
$25,117
$5,936 174,593 $4,533 23 - - - - - - $1,403 - $5,936
174,593
kWh
$4,533
23
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$1,403
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,974
Cost:
$2,000
- - - - - - $10,974 1,104 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$10,974
1,104
MMBtu
-
-
Tgal
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$10,710
Cost:
$16,000
- - - - - - $10,710 1,077 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$10,710
1,077
MMBtu
-
-
Tgal
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,327
Cost:
$8,043
$4,722 138,868 $3,605 19 - - - - - - - - $4,722
138,868
kWh
$3,605
19
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,938
Cost:
$6,703
$3,935 115,723 $3,003 15 - - - - - - - - $3,935
115,723
kWh
$3,003
15
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$5,312
Cost:
$5,000
- - - - - - $5,312 534 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,312
534
MMBtu
-
-
Tgal
-
-
$
10: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$4,119
Cost:
-
$2,247 66,100 $1,872 10 - - - - - - - - $2,247
66,100
kWh
$1,872
10
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,797
Cost:
$4,283
- - - - - - $3,797 382 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,797
382
MMBtu
-
-
Tgal
-
-
$
12: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$3,741
Cost:
-
- - - - $3,741 - - - - - - - -
-
kWh
-
-
kW-months/year
$3,741
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,689
Cost:
-
$1,603 47,156 $1,224 6 - - - - - - $862 - $1,603
47,156
kWh
$1,224
6
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$862
-
$
14: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,965
Cost:
-
$2,965 87,194 - - - - - - - - - - $2,965
87,194
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
15: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,903
Cost:
$5,000
- - - - $1,903 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,903
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
16: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,428
Cost:
$1,000
$709 20,862 $719 4 - - - - - - - - $709
20,862
kWh
$719
4
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
17: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$1,423
Cost:
-
- - - - - - - - $1,423 238,612 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,423
238,612
Tgal
-
-
$
18: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$666
Cost:
-
- - - - - - $666 67 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$666
67
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$155,274
Cost:
$127,293
$49,558 1,457,560 $42,558 228 $27,413 - $31,459 3,164 $1,423 238,612 $2,863 - $49,558
1,457,560
kWh
$42,558
228
kW-months/year
$27,413
-
$
$31,459
3,164
MMBtu
$1,423
238,612
Tgal
$2,863
-
$
TOTAL IMPLEMENTED Savings:
$65,732
Cost:
$67,293
$32,114 944,514 $20,980 117 - - $9,775 983 - - $2,863 - $32,114
944,514
kWh
$20,980
117
kW-months/year
-
-
$
$9,775
983
MMBtu
-
-
Tgal
$2,863
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes