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IAC Assessment: UD0810
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IAC Assessment: UD0810
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IAC Center University of Dayton
Assessment Year 2010
Principal Product Wood products
NAICS 321999 - All Other Miscellaneous Wood Product Manufacturing
SIC 2499 - Wood Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 30
Plant Area (Sq.Ft.) 100,000
Annual Production 60,000 Pounds
Production Hrs. Annual 7,488
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $675,681 9,830,400 kWh $0.07
Natural Gas $12,343 941 MMBtu $13.12
TOTAL ENERGY COSTS $689,229
RECOMMENDED SAVINGS* $59,284 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,658
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$27,208
Cost:
$1,500
$27,208 663,600 - - - - - - - - - - $27,208
663,600
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$9,919
Cost:
$1,000
$9,919 - - - - - - - - - - - $9,919
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,338
Cost:
$32,000
$5,338 - - - - - - - - - - - $5,338
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$5,042
Cost:
$2,000
- - - - $5,042 384 - - - - - - -
-
kWh
-
-
kW-months/year
$5,042
384
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 3.4155 METER WASTE WATER Savings:
$4,167
Cost:
$1,500
- - - - - - $4,167 1,379,496 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,167
1,379,496
Tgal
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,405
Cost:
$2,242
$1,900 46,348 $522 3 - - - - $(-17) - - - $1,900
46,348
kWh
$522
3
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-17)
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,614
Cost:
$1,000
$1,683 41,059 $871 5 - - - - $(-840) - $(-100) - $1,683
41,059
kWh
$871
5
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-840)
-
$
$(-100)
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,568
Cost:
-
$992 14,040 $576 6 - - - - - - - - $992
14,040
kWh
$576
6
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$944
Cost:
$1,834
$756 18,434 $417 2 - - - - $(-229) - - - $756
18,434
kWh
$417
2
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-229)
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$532
Cost:
$740
$351 8,558 $181 1 - - - - - - - - $351
8,558
kWh
$181
1
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$347
Cost:
$34
$347 8,452 - - - - - - - - - - $347
8,452
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
12: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$200
Cost:
$500
$200 4,867 - - - - - - - - - - $200
4,867
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$59,284
Cost:
$44,350
$48,694 805,358 $2,567 17 $5,042 384 $4,167 1,379,496 $(-1,086) - $(-100) - $48,694
805,358
kWh
$2,567
17
kW-months/year
$5,042
384
MMBtu
$4,167
1,379,496
Tgal
$(-1,086)
-
$
$(-100)
-
$
TOTAL IMPLEMENTED Savings:
$43,658
Cost:
$7,576
$42,458 783,481 $2,386 16 - - - - $(-1,086) - $(-100) - $42,458
783,481
kWh
$2,386
16
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-1,086)
-
$
$(-100)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost