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IAC Assessment: UD0812
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IAC Assessment: UD0812
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IAC Center University of Dayton
Assessment Year 2010
Principal Product Electric Disconnect Equipment
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 500,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $803,882 21,780,000 kWh $0.04
Electricity Demand $333,188 3,847 kW-months/year $86.61
Natural Gas $979,132 77,711 MMBtu $12.60
TOTAL ENERGY COSTS $2,298,514
RECOMMENDED SAVINGS* $104,926 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,236
Cost:
$19,740
$7,659 178,110 $2,992 30 - - $585 - - - $7,659
178,110
kWh
$2,992
30
kW-months/year
-
-
MMBtu
$585
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,893
Cost:
$6,240
$2,288 53,200 $605 6 - - - - - - $2,288
53,200
kWh
$605
6
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,148
Cost:
-
$1,148 28,000 - - - - - - - - $1,148
28,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,589
Cost:
$1,000
$4,787 111,333 $2,802 28 - - - - - - $4,787
111,333
kWh
$2,802
28
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
05: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$2,047
Cost:
$12,500
$2,047 47,600 - - - - - - - - $2,047
47,600
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$14,040
Cost:
$16,000
- - - - $14,040 1,404 - - - - -
-
kWh
-
-
kW-months/year
$14,040
1,404
MMBtu
-
-
$
-
-
Tgal
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$9,750
Cost:
$21,000
- - - - $9,750 975 - - - - -
-
kWh
-
-
kW-months/year
$9,750
975
MMBtu
-
-
$
-
-
Tgal
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,335
Cost:
$2,310
$231 5,376 $94 3 $2,010 201 - - - - $231
5,376
kWh
$94
3
kW-months/year
$2,010
201
MMBtu
-
-
$
-
-
Tgal
09: 2.2514 COVER OPEN TANKS Savings:
$4,280
Cost:
$3,600
- - - - $4,280 428 - - - - -
-
kWh
-
-
kW-months/year
$4,280
428
MMBtu
-
-
$
-
-
Tgal
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,963
Cost:
$5,000
- - - - $1,963 1,963 - - - - -
-
kWh
-
-
kW-months/year
$1,963
1,963
MMBtu
-
-
$
-
-
Tgal
11: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$800
Cost:
$2,500
- - - - $800 80 - - - - -
-
kWh
-
-
kW-months/year
$800
80
MMBtu
-
-
$
-
-
Tgal
12: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$20,826
Cost:
$200
- - - - - - - - $20,826 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$20,826
-
Tgal
13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,114
Cost:
$70,000
$806 100,183 $4,308 16 - - - - - - $806
100,183
kWh
$4,308
16
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
14: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,930
Cost:
$10,000
$3,569 83,006 $1,361 27 - - - - - - $3,569
83,006
kWh
$1,361
27
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
15: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$15,975
Cost:
$8,500
- - - - $15,975 1,597 - - - - -
-
kWh
-
-
kW-months/year
$15,975
1,597
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$104,926
Cost:
$178,590
$22,535 606,808 $12,162 110 $48,818 6,648 $585 - $20,826 - $22,535
606,808
kWh
$12,162
110
kW-months/year
$48,818
6,648
MMBtu
$585
-
$
$20,826
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption