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IAC Assessment: UD0813
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IAC Assessment: UD0813
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IAC Center University of Dayton
Assessment Year 2010
Principal Product Die cut & assembly parts for automotive industry
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 303
Plant Area (Sq.Ft.) 203,000
Annual Production 76,308,000 Pieces
Production Hrs. Annual 7,200
Location (State) Oh
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $85,512 2,944,512 kWh $0.03
Electricity Demand $139,520 769 kW-months/year $181.43
Natural Gas $91,146 5,982 MMBtu $15.24
TOTAL ENERGY COSTS $321,915
RECOMMENDED SAVINGS* $80,203 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,747
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$41,029
Cost:
$28,680
$1,029 39,726 - - - - $40,000 - - - $1,029
39,726
kWh
-
-
kW-months/year
-
-
MMBtu
$40,000
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$561
Cost:
$540
$561 21,600 - - - - - - - - $561
21,600
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$944
Cost:
-
$486 18,751 $458 3 - - - - - - $486
18,751
kWh
$458
3
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,803
Cost:
-
$1,669 64,447 $1,574 9 - - - - $(-1,440) - $1,669
64,447
kWh
$1,574
9
kW-months/year
-
-
MMBtu
-
-
$
$(-1,440)
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,354
Cost:
$360
$697 26,927 $657 4 - - - - - - $697
26,927
kWh
$657
4
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$237
Cost:
$360
$122 4,705 $115 1 - - - - - - $122
4,705
kWh
$115
1
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2514 COVER OPEN TANKS Savings:
$1,343
Cost:
$716
$693 26,640 $650 4 - - - - - - $693
26,640
kWh
$650
4
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.2514 COVER OPEN TANKS Savings:
$1,089
Cost:
$936
$562 21,600 $527 3 - - - - - - $562
21,600
kWh
$527
3
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.2514 COVER OPEN TANKS Savings:
$1,174
Cost:
$1,468
$594 23,760 $580 3 - - - - - - $594
23,760
kWh
$580
3
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,098
Cost:
-
$4,098 157,636 - - - - - - - - $4,098
157,636
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$6,559
Cost:
-
$502 19,396 - - $6,057 421 - - - - $502
19,396
kWh
-
-
kW-months/year
$6,057
421
MMBtu
-
-
$
-
-
$
12: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$16,732
Cost:
$15,000
- - - - $16,732 1,454 - - - - -
-
kWh
-
-
kW-months/year
$16,732
1,454
MMBtu
-
-
$
-
-
$
13: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$3,280
Cost:
$15,000
- - - - $3,280 285 - - - - -
-
kWh
-
-
kW-months/year
$3,280
285
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$80,203
Cost:
$63,060
$11,013 425,188 $4,561 27 $26,069 2,160 $40,000 - $(-1,440) - $11,013
425,188
kWh
$4,561
27
kW-months/year
$26,069
2,160
MMBtu
$40,000
-
$
$(-1,440)
-
$
TOTAL IMPLEMENTED Savings:
$2,747
Cost:
-
$2,155 83,198 $2,032 12 - - - - $(-1,440) - $2,155
83,198
kWh
$2,032
12
kW-months/year
-
-
MMBtu
-
-
$
$(-1,440)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost