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IAC Assessment: UD0814
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IAC Assessment: UD0814
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IAC Center University of Dayton
Assessment Year 2010
Principal Product Custom Molding of Plastic Tanks
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 208,600
Annual Production 401,170 Pieces
Production Hrs. Annual 6,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $252,053 3,717,120 kWh $0.07
Electricity Demand $63,013 740 kW-months/year $85.15
Natural Gas $458,909 53,836 MMBtu $8.52
TOTAL ENERGY COSTS $773,975
RECOMMENDED SAVINGS* $93,056 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $60,707
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$36,324
Cost:
$60,476
$30,598 419,724 $6,371 70 - - $(-645) - $30,598
419,724
kWh
$6,371
70
kW-months/year
-
-
MMBtu
$(-645)
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,387
Cost:
$28,012
$3,631 49,804 $756 8 - - - - $3,631
49,804
kWh
$756
8
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$12,684
Cost:
$21,115
$10,498 144,000 $2,186 24 - - - - $10,498
144,000
kWh
$2,186
24
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$899
Cost:
$1,724
$744 10,200 $155 2 - - - - $744
10,200
kWh
$155
2
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$386
Cost:
-
$238 3,260 $148 2 - - - - $238
3,260
kWh
$148
2
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,642
Cost:
$1,000
$2,187 30,000 $455 5 - - - - $2,187
30,000
kWh
$455
5
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$137
Cost:
$540
$114 1,562 $23 1 - - - - $114
1,562
kWh
$23
1
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$18,417
Cost:
$9,030
- - - - $18,417 1,935 - - -
-
kWh
-
-
kW-months/year
$18,417
1,935
MMBtu
-
-
$
09: 2.2532 USE ONLY AMOUNT OF AIR NECESSARY TO PREVENT EXPLOSION HAZARD Savings:
$8,568
Cost:
$3,000
- - - - $8,568 900 - - -
-
kWh
-
-
kW-months/year
$8,568
900
MMBtu
-
-
$
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,017
Cost:
$400
- - - - $4,017 422 - - -
-
kWh
-
-
kW-months/year
$4,017
422
MMBtu
-
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,111
Cost:
$807
$920 12,600 $191 2 - - - - $920
12,600
kWh
$191
2
kW-months/year
-
-
MMBtu
-
-
$
12: 2.7311 VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE Savings:
$3,484
Cost:
-
- - - - $3,484 366 - - -
-
kWh
-
-
kW-months/year
$3,484
366
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$93,056
Cost:
$126,104
$48,930 671,150 $10,285 114 $34,486 3,623 $(-645) - $48,930
671,150
kWh
$10,285
114
kW-months/year
$34,486
3,623
MMBtu
$(-645)
-
$
TOTAL IMPLEMENTED Savings:
$60,707
Cost:
$94,612
$37,398 512,988 $7,885 87 $16,069 1,688 $(-645) - $37,398
512,988
kWh
$7,885
87
kW-months/year
$16,069
1,688
MMBtu
$(-645)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost