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IAC Assessment: UD0816
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IAC Assessment: UD0816
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IAC Center University of Dayton
Assessment Year 2010
Principal Product Blow molded, injection molded
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 291
Plant Area (Sq.Ft.) 198,000
Annual Production 13,476,977 Pieces
Production Hrs. Annual 7,200
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $450,369 9,616,440 kWh $0.05
Electricity Demand $359,547 2,122 kW-months/year $169.44
Natural Gas $44,725 4,423 MMBtu $10.11
TOTAL ENERGY COSTS $872,075
RECOMMENDED SAVINGS* $108,424 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $81,880
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal Electricity Usage Electricity Demand Electricity Fees Water Disposal
$ kWh $ kW-months/year $ $ $ Tgal
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,978
Cost:
-
- - - - $2,978 - - - -
-
kWh
-
-
kW-months/year
$2,978
-
$
-
-
Tgal
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,468
Cost:
-
$1,468 32,625 - - - - - - $1,468
32,625
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,881
Cost:
-
$12,131 269,568 $5,750 34 - - - - $12,131
269,568
kWh
$5,750
34
kW-months/year
-
-
$
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,929
Cost:
-
$5,853 130,062 $3,076 18 - - - - $5,853
130,062
kWh
$3,076
18
kW-months/year
-
-
$
-
-
Tgal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,108
Cost:
-
$2,693 59,836 $1,415 8 - - - - $2,693
59,836
kWh
$1,415
8
kW-months/year
-
-
$
-
-
Tgal
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$22,144
Cost:
-
$14,515 322,560 $7,629 45 - - - - $14,515
322,560
kWh
$7,629
45
kW-months/year
-
-
$
-
-
Tgal
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$346
Cost:
-
$227 5,040 $119 1 - - - - $227
5,040
kWh
$119
1
kW-months/year
-
-
$
-
-
Tgal
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,179
Cost:
-
$4,050 90,000 $2,129 13 - - - - $4,050
90,000
kWh
$2,129
13
kW-months/year
-
-
$
-
-
Tgal
09: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$15,412
Cost:
-
$(-1,073) (-13,241) - - - - $16,485 1,624,656 $(-1,073)
(-13,241)
kWh
-
-
kW-months/year
-
-
$
$16,485
1,624,656
Tgal
10: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$3,601
Cost:
-
$3,601 80,016 - - - - - - $3,601
80,016
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,426
Cost:
-
$7,426 165 - - - - - - $7,426
165
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,512
Cost:
-
$4,512 100,271 - - - - - - $4,512
100,271
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
13: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$1,524
Cost:
-
$1,524 33,869 - - - - - - $1,524
33,869
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
14: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$10,027
Cost:
-
$10,027 955 - - - - - - $10,027
955
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
15: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$1,123
Cost:
-
$1,123 107 - - - - - - $1,123
107
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
16: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$766
Cost:
-
$766 73 - - - - - - $766
73
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$108,424
Cost:
-
$68,843 1,111,906 $20,118 119 $2,978 - $16,485 1,624,656 $68,843
1,111,906
kWh
$20,118
119
kW-months/year
$2,978
-
$
$16,485
1,624,656
Tgal
TOTAL IMPLEMENTED Savings:
$81,880
Cost:
-
$47,525 901,846 $17,870 105 - - $16,485 1,624,656 $47,525
901,846
kWh
$17,870
105
kW-months/year
-
-
$
$16,485
1,624,656
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Water Disposal Electricity Usage Electricity Demand Electricity Fees Water Disposal