IAC logo
IAC Assessment: UD0819
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0819
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2010
Principal Product Sinter-forged automotive transmission components
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 175,000
Annual Production 8,000,000 Pieces
Production Hrs. Annual 5,880
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,502,358 23,270,400 kWh $0.06
Natural Gas $501,074 43,925 MMBtu $11.41
TOTAL ENERGY COSTS $2,014,390
RECOMMENDED SAVINGS* $309,870 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$145,245
Cost:
$145,245
- - - - $145,245 - - - - - -
-
kWh
-
-
kW-months/year
$145,245
-
$
-
-
MMBtu
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,721
Cost:
$20
$1,654 36,750 $1,067 6 - - - - - - $1,654
36,750
kWh
$1,067
6
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$41,439
Cost:
$30,037
$25,038 556,401 $16,147 95 - - - - $254 - $25,038
556,401
kWh
$16,147
95
kW-months/year
-
-
$
-
-
MMBtu
$254
-
$
04: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$17,115
Cost:
$25,500
$17,115 380,328 - - - - - - - - $17,115
380,328
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,928
Cost:
$500
$8,534 189,654 $3,694 22 - - - - $(-1,300) - $8,534
189,654
kWh
$3,694
22
kW-months/year
-
-
$
-
-
MMBtu
$(-1,300)
-
$
06: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$5,479
Cost:
$1,000
- - - - - - - - $5,479 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$5,479
-
$
07: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$33,608
Cost:
$35,440
$23,011 511,356 $10,597 62 - - - - - - $23,011
511,356
kWh
$10,597
62
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$22,346
Cost:
$44,693
- - - - - - $22,346 1,958 - - -
-
kWh
-
-
kW-months/year
-
-
$
$22,346
1,958
MMBtu
-
-
$
09: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$11,925
Cost:
$7,032
$7,250 161,112 $4,675 27 - - - - - - $7,250
161,112
kWh
$4,675
27
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$6,484
Cost:
$6,000
$3,942 87,597 $2,542 15 - - - - - - $3,942
87,597
kWh
$2,542
15
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$3,080
Cost:
$6,160
$3,080 68,448 - - - - - - - - $3,080
68,448
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
12: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$492
Cost:
$25
$692 15,373 - - - - - - $(-200) - $692
15,373
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$(-200)
-
$
13: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$9,008
Cost:
$6,000
$9,008 200,178 - - - - - - - - $9,008
200,178
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$309,870
Cost:
$307,652
$99,324 2,207,197 $38,722 227 $145,245 - $22,346 1,958 $4,233 - $99,324
2,207,197
kWh
$38,722
227
kW-months/year
$145,245
-
$
$22,346
1,958
MMBtu
$4,233
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes