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IAC Assessment: UD0823
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IAC Assessment: UD0823
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IAC Center University of Dayton
Assessment Year 2010
Principal Product X-Ray targets
NAICS 332117 - Powder Metallurgy Part Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 98
Plant Area (Sq.Ft.) 100,000
Annual Production 45,000 Pieces
Production Hrs. Annual 7,200
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $509,751 6,340,540 kWh $0.08
Electricity Demand $198,237 1,524 kW-months/year $130.08
Natural Gas $32,408 2,599 MMBtu $12.47
TOTAL ENERGY COSTS $740,396
RECOMMENDED SAVINGS* $1,931,501 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,358
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $
01: 2.8112 COMBINE UTILITY METERS Savings:
$6,391
Cost:
$200
- - - - $6,391 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,391
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,915
Cost:
$25
- - - - - - $1,915 154 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,915
154
MMBtu
-
-
Tgal
-
-
gal
-
-
$
03: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$253
Cost:
$25
- - - - - - - - $253 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$253
-
Tgal
-
-
gal
-
-
$
04: 2.9121 INSTALL WIND POWERED ELECTRIC GENERATOR Savings:
$1,820,272
Cost:
$1,400,000
$1,820,272 6,511,801 - - - - - - - - - - - - $1,820,272
6,511,801
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
05: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$26,291
Cost:
$98,085
$26,291 57,292 - - - - - - - - - - - - $26,291
57,292
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$17,201
Cost:
$7,375
$14,398 194,570 - - - - - - - - - - $2,803 - $14,398
194,570
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$2,803
-
$
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$21,736
Cost:
$125
$24,336 329,264 - - - - - - - - - - $(-2,600) - $24,336
329,264
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$(-2,600)
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,268
Cost:
$25
$1,065 14,396 $203 2 - - - - - - - - - - $1,065
14,396
kWh
$203
2
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$580
Cost:
$500
$735 9,936 $145 1 - - - - - - - - $(-300) - $735
9,936
kWh
$145
1
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$(-300)
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$524
Cost:
$25
$438 5,922 $86 1 - - - - - - - - - - $438
5,922
kWh
$86
1
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
11: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$19,629
Cost:
$7,500
- - - - - - $(-3,483) (-279) - - $23,112 21,600 - - -
-
kWh
-
-
kW-months/year
-
-
$
$(-3,483)
(-279)
MMBtu
-
-
Tgal
$23,112
21,600
gal
-
-
$
12: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$3,244
Cost:
$63
$3,244 50,688 - - - - - - - - - - - - $3,244
50,688
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
13: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$10,010
Cost:
$50,050
$10,010 135,274 - - - - - - - - - - - - $10,010
135,274
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
14: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,832
Cost:
$9,160
$1,832 24,756 - - - - - - - - - - - - $1,832
24,756
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
15: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$355
Cost:
$25
$355 4,802 - - - - - - - - - - - - $355
4,802
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$1,931,501
Cost:
$1,573,183
$1,902,976 7,338,701 $434 4 $6,391 - $(-1,568) (-125) $253 - $23,112 21,600 $(-97) - $1,902,976
7,338,701
kWh
$434
4
kW-months/year
$6,391
-
$
$(-1,568)
(-125)
MMBtu
$253
-
Tgal
$23,112
21,600
gal
$(-97)
-
$
TOTAL IMPLEMENTED Savings:
$29,358
Cost:
$57,500
$26,266 354,964 $289 3 - - - - - - - - $2,803 - $26,266
354,964
kWh
$289
3
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$2,803
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Personnel Changes