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IAC Assessment: UD0829
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IAC Assessment: UD0829
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IAC Center University of Dayton
Assessment Year 2011
Principal Product Tooling Equipment & Interior Automobile Parts
NAICS 541330 - Engineering Services
SIC 8711 - Engineering Services
Sales $5,000,000-$10,000,000
# of Employees 70
Plant Area (Sq.Ft.) 60,000
Annual Production 120,000 Pieces
Production Hrs. Annual 5,616
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $64,070 884,320 kWh $0.07
Electricity Demand $69,409 318 kW-months/year $218.27
Natural Gas $14,665 1,476 MMBtu $9.94
TOTAL ENERGY COSTS $148,144
RECOMMENDED SAVINGS* $37,872 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,406
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product By-product Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,457
Cost:
$10,725
$10,777 215,536 $7,751 37 - - - - - - $(-71) - $10,777
215,536
kWh
$7,751
37
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$(-71)
-
$
02: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,068
Cost:
$2,856
$1,440 28,809 $628 3 - - - - - - - - $1,440
28,809
kWh
$628
3
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,862
Cost:
$313
$1,562 31,241 - - - - - - $300 - - - $1,562
31,241
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$300
-
$
-
-
$
04: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,711
Cost:
$1,200
$1,289 25,772 $422 2 - - - - - - - - $1,289
25,772
kWh
$422
2
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,046
Cost:
$3,750
$1,971 39,429 $1,075 5 - - - - - - - - $1,971
39,429
kWh
$1,075
5
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4313 PROVIDE PROPER MAINTENANCE OF MOTOR DRIVEN EQUIPMENT Savings:
$1,738
Cost:
$5,214
$1,011 20,218 $727 3 - - - - - - - - $1,011
20,218
kWh
$727
3
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,121
Cost:
$500
$1,560 21,667 $186 1 - - $(-625) - - - - - $1,560
21,667
kWh
$186
1
kW-months/year
-
-
MMBtu
$(-625)
-
$
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$547
Cost:
$500
$318 6,359 $229 1 - - - - - - - - $318
6,359
kWh
$229
1
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,252
Cost:
$4,557
$2,252 45,047 - - - - - - - - - - $2,252
45,047
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$546
Cost:
$250
$276 5,526 $270 1 - - - - - - - - $276
5,526
kWh
$270
1
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
11: 2.7235 INSTALL FOSSIL FUEL MAKE-UP AIR UNIT Savings:
$2,189
Cost:
$9,500
- - - - $2,189 220 - - - - - - -
-
kWh
-
-
kW-months/year
$2,189
220
MMBtu
-
-
$
-
-
$
-
-
$
12: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$1,647
Cost:
$25
- - - - $1,647 162 - - - - - - -
-
kWh
-
-
kW-months/year
$1,647
162
MMBtu
-
-
$
-
-
$
-
-
$
13: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$688
Cost:
$1,500
- - - - $688 69 - - - - - - -
-
kWh
-
-
kW-months/year
$688
69
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$37,872
Cost:
$40,890
$22,456 439,604 $11,288 53 $4,524 451 $(-625) - $300 - $(-71) - $22,456
439,604
kWh
$11,288
53
kW-months/year
$4,524
451
MMBtu
$(-625)
-
$
$300
-
$
$(-71)
-
$
TOTAL IMPLEMENTED Savings:
$3,406
Cost:
$6,214
$2,889 48,244 $1,142 5 - - $(-625) - - - - - $2,889
48,244
kWh
$1,142
5
kW-months/year
-
-
MMBtu
$(-625)
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product By-product Production