IAC logo
IAC Assessment: UD0830
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0830
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2011
Principal Product grey iron castings
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 108,000
Annual Production 22,000 Tons
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $694,710 15,361,920 kWh $0.05
Electricity Demand $358,516 6,659 kW-months/year $53.84
Natural Gas $201,308 18,037 MMBtu $11.16
TOTAL ENERGY COSTS $1,254,534
RECOMMENDED SAVINGS* $97,640 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $55,924
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$24,816
Cost:
$98,085
$2,653 57,850 - - - - $22,163 - $2,653
57,850
kWh
-
-
kW-months/year
-
-
$
$22,163
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$41,356
Cost:
$105,300
$26,912 586,310 $13,474 78 $970 - - - $26,912
586,310
kWh
$13,474
78
kW-months/year
$970
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,133
Cost:
$2,116
$3,008 130,880 $6,007 17 $118 - - - $3,008
130,880
kWh
$6,007
17
kW-months/year
$118
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,359
Cost:
$2,998
$1,779 38,749 $170 1 $410 - - - $1,779
38,749
kWh
$170
1
kW-months/year
$410
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,874
Cost:
$25
$1,791 32,028 $1,083 6 - - - - $1,791
32,028
kWh
$1,083
6
kW-months/year
-
-
$
-
-
$
06: 2.4154 AVOID REWINDING MOTORS MORE THAN TWICE Savings:
$2,206
Cost:
$4,754
$1,399 30,485 $807 5 - - - - $1,399
30,485
kWh
$807
5
kW-months/year
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,541
Cost:
$500
$11,865 258,489 $5,076 24 $(-2,400) - - - $11,865
258,489
kWh
$5,076
24
kW-months/year
$(-2,400)
-
$
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$355
Cost:
$1,275
$355 7,291 - - - - - - $355
7,291
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$97,640
Cost:
$215,053
$49,762 1,142,082 $26,617 131 $(-902) - $22,163 - $49,762
1,142,082
kWh
$26,617
131
kW-months/year
$(-902)
-
$
$22,163
-
$
TOTAL IMPLEMENTED Savings:
$55,924
Cost:
$113,470
$33,465 786,994 $21,371 106 $1,088 - - - $33,465
786,994
kWh
$21,371
106
kW-months/year
$1,088
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes