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IAC Assessment: UD0832
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IAC Assessment: UD0832
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IAC Center University of Dayton
Assessment Year 2011
Principal Product Surfactants for detergent industry
NAICS 325613 - Surface Active Agent Manufacturing
SIC 2843 - Surface Active Agents
Sales $100,000,000-$500,000,000
# of Employees 46
Plant Area (Sq.Ft.) 42,500
Annual Production 250,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $827,197 12,228,127 kWh $0.07
Electricity Demand $107,992 1,742 kW-months/year $61.99
Natural Gas $375,466 39,988 MMBtu $9.39
TOTAL ENERGY COSTS $1,428,517
RECOMMENDED SAVINGS* $149,602 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $86,370
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,751
Cost:
$40,000
$13,247 210,269 $1,568 25 - - $(-64) - - - $13,247
210,269
kWh
$1,568
25
kW-months/year
-
-
MMBtu
$(-64)
-
$
-
-
Tgal
02: 2.7122 DISCONNECT BALLASTS Savings:
$2,570
Cost:
$250
$2,461 39,060 $291 5 - - $(-182) - - - $2,461
39,060
kWh
$291
5
kW-months/year
-
-
MMBtu
$(-182)
-
$
-
-
Tgal
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,977
Cost:
$1,063
$1,707 27,099 - - - - $270 - - - $1,707
27,099
kWh
-
-
kW-months/year
-
-
MMBtu
$270
-
$
-
-
Tgal
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$56,419
Cost:
$39,141
$39,009 849,863 $17,410 101 - - - - - - $39,009
849,863
kWh
$17,410
101
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,473
Cost:
$16,265
$8,470 13,440 $1,003 16 - - - - - - $8,470
13,440
kWh
$1,003
16
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
06: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$4,243
Cost:
$4,728
$2,762 380,328 $1,481 24 - - - - - - $2,762
380,328
kWh
$1,481
24
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$986
Cost:
$500
$882 13,995 $104 2 - - - - - - $882
13,995
kWh
$104
2
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
08: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$5,424
Cost:
$500
- - - - - - - - $5,424 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$5,424
-
Tgal
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$25,624
Cost:
$5,000
- - - - $25,624 2,729 - - - - -
-
kWh
-
-
kW-months/year
$25,624
2,729
MMBtu
-
-
$
-
-
Tgal
10: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$14,246
Cost:
$2,000
- - - - $14,246 1,517 - - - - -
-
kWh
-
-
kW-months/year
$14,246
1,517
MMBtu
-
-
$
-
-
Tgal
11: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$11,335
Cost:
$2,620
- - - - $11,335 1,207 - - - - -
-
kWh
-
-
kW-months/year
$11,335
1,207
MMBtu
-
-
$
-
-
Tgal
12: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,554
Cost:
$5,000
- - - - $2,554 272 - - - - -
-
kWh
-
-
kW-months/year
$2,554
272
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$149,602
Cost:
$117,067
$68,538 1,534,054 $21,857 173 $53,759 5,725 $24 - $5,424 - $68,538
1,534,054
kWh
$21,857
173
kW-months/year
$53,759
5,725
MMBtu
$24
-
$
$5,424
-
Tgal
TOTAL IMPLEMENTED Savings:
$86,370
Cost:
$86,182
$60,068 1,520,614 $20,854 157 - - $24 - $5,424 - $60,068
1,520,614
kWh
$20,854
157
kW-months/year
-
-
MMBtu
$24
-
$
$5,424
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption