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IAC Assessment: UD0833
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IAC Assessment: UD0833
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IAC Center University of Dayton
Assessment Year 2011
Principal Product High Speed Inkjet Printing Systems
NAICS 333244 - Printing Machinery and Equipment Manufacturing
SIC 3555 - Printing Trades Machinery
Sales $100,000,000-$500,000,000
# of Employees 640
Plant Area (Sq.Ft.) 318,000
Annual Production 10,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,302,498 19,199,683 kWh $0.07
Electricity Demand $159,897 2,784 kW-months/year $57.43
Natural Gas $560,341 49,507 MMBtu $11.32
TOTAL ENERGY COSTS $2,223,684
RECOMMENDED SAVINGS* $256,753 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,296
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,272
Cost:
$300
$2,127 32,019 - - - - - - - - $145 - - - $2,127
32,019
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$145
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,467
Cost:
$25
$3,911 58,895 $556 10 - - - - - - - - - - $3,911
58,895
kWh
$556
10
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$24,064
Cost:
$1,075
$21,929 330,252 $2,135 38 - - - - - - - - - - $21,929
330,252
kWh
$2,135
38
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,026
Cost:
$500
$5,150 77,554 $501 9 - - - - - - $(-625) - - - $5,150
77,554
kWh
$501
9
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$(-625)
-
$
-
-
$
05: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$3,710
Cost:
$12,661
$3,381 50,923 $329 6 - - - - - - - - - - $3,381
50,923
kWh
$329
6
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,343
Cost:
$500
$3,046 45,880 $297 5 - - - - - - - - - - $3,046
45,880
kWh
$297
5
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$11,144
Cost:
$600
- - - - - - - - $11,144 24,886 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$11,144
24,886
Tgal
-
-
$
-
-
$
08: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$7,523
Cost:
$10,500
$7,523 9,859 - - - - - - - - - - - - $7,523
9,859
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$5,553
Cost:
$100
$4,303 64,800 - - - - - - - - - - $1,250 - $4,303
64,800
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
$1,250
-
$
10: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$844
Cost:
$50
- - - - - - $844 75 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$844
75
MMBtu
-
-
Tgal
-
-
$
-
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$83,814
Cost:
$10,000
$15,684 236,206 - - - - $68,130 6,019 - - - - - - $15,684
236,206
kWh
-
-
kW-months/year
-
-
$
$68,130
6,019
MMBtu
-
-
Tgal
-
-
$
-
-
$
12: 2.7264 INTERLOCK HEATING AND AIR CONDITIONING SYSTEMS TO PREVENT SIMULTANEOUS OPERATION Savings:
$37,935
Cost:
$100
$595 91,980 $6,108 32 - - $31,232 2,759 - - - - - - $595
91,980
kWh
$6,108
32
kW-months/year
-
-
$
$31,232
2,759
MMBtu
-
-
Tgal
-
-
$
-
-
$
13: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$21,754
Cost:
$100
- - - - - - $21,754 1,922 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$21,754
1,922
MMBtu
-
-
Tgal
-
-
$
-
-
$
14: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$17,701
Cost:
$20,000
$16,130 242,924 $1,571 28 - - - - - - - - - - $16,130
242,924
kWh
$1,571
28
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
15: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$3,435
Cost:
$100
- - - - - - $3,435 303 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,435
303
MMBtu
-
-
Tgal
-
-
$
-
-
$
16: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$1,061
Cost:
$2,800
- - - - - - $1,061 94 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,061
94
MMBtu
-
-
Tgal
-
-
$
-
-
$
17: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$23,107
Cost:
$145,390
$3,999 60,230 - - $19,108 - - - - - - - - - $3,999
60,230
kWh
-
-
kW-months/year
$19,108
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$256,753
Cost:
$204,801
$87,778 1,301,522 $11,497 128 $19,108 - $126,456 11,172 $11,144 24,886 $(-480) - $1,250 - $87,778
1,301,522
kWh
$11,497
128
kW-months/year
$19,108
-
$
$126,456
11,172
MMBtu
$11,144
24,886
Tgal
$(-480)
-
$
$1,250
-
$
TOTAL IMPLEMENTED Savings:
$52,296
Cost:
$1,075
$9,679 228,774 $6,961 47 - - $35,511 3,137 - - $145 - - - $9,679
228,774
kWh
$6,961
47
kW-months/year
-
-
$
$35,511
3,137
MMBtu
-
-
Tgal
$145
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Ancillary Material Cost