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IAC Assessment: UD0836
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IAC Assessment: UD0836
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IAC Center University of Dayton
Assessment Year 2011
Principal Product Fluid Milk, Beverage, and Culture
NAICS 311511 - Fluid Milk Manufacturing
SIC 2026 - Fluid Milk
Sales $100,000,000-$500,000,000
# of Employees 180
Plant Area (Sq.Ft.) 225,000
Annual Production 484,547,724 Pounds
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $518,082 13,978,805 kWh $0.04
Electricity Demand $331,232 2,248 kW-months/year $147.35
Natural Gas $580,330 69,572 MMBtu $8.34
TOTAL ENERGY COSTS $1,744,045
RECOMMENDED SAVINGS* $137,304 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,705
Cost:
$2,196
$903 22,700 $392 2 - - - - $410 - - - $903
22,700
kWh
$392
2
kW-months/year
-
-
MMBtu
-
-
Tgal
$410
-
$
-
-
Tgal
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,796
Cost:
$36
$1,094 27,478 $702 4 - - - - - - - - $1,094
27,478
kWh
$702
4
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,689
Cost:
$7,000
$3,168 79,610 $1,521 9 - - - - - - - - $3,168
79,610
kWh
$1,521
9
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$37,847
Cost:
$32,000
- - - - $37,847 4,538 - - - - - - -
-
kWh
-
-
kW-months/year
$37,847
4,538
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$14,178
Cost:
$1,000
- - - - $14,178 1,700 - - - - - - -
-
kWh
-
-
kW-months/year
$14,178
1,700
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,960
Cost:
$1,140
- - - - $1,960 235 - - - - - - -
-
kWh
-
-
kW-months/year
$1,960
235
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
07: 2.2696 USE EXCESS COLD PROCESS FLUID FOR INDUSTRIAL COOLING NEEDS Savings:
$12,875
Cost:
$15,000
- - - - - - $7,357 3,754 - - $5,518 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,357
3,754
Tgal
-
-
$
$5,518
-
Tgal
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$30,572
Cost:
$99,100
$30,572 768,144 - - - - - - - - - - $30,572
768,144
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$25,293
Cost:
$18,000
- - - - $25,293 3,033 - - - - - - -
-
kWh
-
-
kW-months/year
$25,293
3,033
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
10: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$6,389
Cost:
$10,000
$6,389 160,527 - - - - - - - - - - $6,389
160,527
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$137,304
Cost:
$185,472
$42,126 1,058,459 $2,615 15 $79,278 9,506 $7,357 3,754 $410 - $5,518 - $42,126
1,058,459
kWh
$2,615
15
kW-months/year
$79,278
9,506
MMBtu
$7,357
3,754
Tgal
$410
-
$
$5,518
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Water Consumption