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IAC Assessment: UD0837
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IAC Assessment: UD0837
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IAC Center University of Dayton
Assessment Year 2011
Principal Product Industrial Knives, Heat Treating
NAICS 333515 - Cutting Tool and Machine Tool Accessory Manufacturing
SIC 3545 - Machine Tool Accessories
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 60,000
Annual Production 5,433,000 Pieces
Production Hrs. Annual 7,100
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $198,538 2,347,595 kWh $0.08
Electricity Demand $37,817 7,980 kW-months/year $4.74
Natural Gas $67,966 8,585 MMBtu $7.92
TOTAL ENERGY COSTS $304,321
RECOMMENDED SAVINGS* $38,794 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,572
Cost:
$7,595
$5,591 62,604 $507 108 - - $474 - $5,591
62,604
kWh
$507
108
kW-months/year
-
-
MMBtu
$474
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,869
Cost:
$4,935
$5,139 57,551 $453 96 - - $277 - $5,139
57,551
kWh
$453
96
kW-months/year
-
-
MMBtu
$277
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,500
Cost:
$2,916
$1,173 13,140 $298 60 - - $29 - $1,173
13,140
kWh
$298
60
kW-months/year
-
-
MMBtu
$29
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$382
Cost:
$2,281
$294 3,295 $57 12 - - $31 - $294
3,295
kWh
$57
12
kW-months/year
-
-
MMBtu
$31
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,689
Cost:
$3,536
$1,499 16,788 $190 40 - - - - $1,499
16,788
kWh
$190
40
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$234
Cost:
$25
$196 2,305 $38 8 - - - - $196
2,305
kWh
$38
8
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,735
Cost:
$50
$2,508 28,078 $227 48 - - - - $2,508
28,078
kWh
$227
48
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,623
Cost:
$1,200
$1,374 15,387 $249 48 - - - - $1,374
15,387
kWh
$249
48
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$538
Cost:
$75
$462 5,177 $76 12 - - - - $462
5,177
kWh
$76
12
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,017
Cost:
$500
$933 10,444 $84 18 - - - - $933
10,444
kWh
$84
18
kW-months/year
-
-
MMBtu
-
-
$
11: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$10,692
Cost:
$25,000
- - - - $10,692 1,350 - - -
-
kWh
-
-
kW-months/year
$10,692
1,350
MMBtu
-
-
$
12: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$2,952
Cost:
$11,720
$2,930 32,815 $22 5 - - - - $2,930
32,815
kWh
$22
5
kW-months/year
-
-
MMBtu
-
-
$
13: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$2,991
Cost:
$11,835
- - - - $2,991 378 - - -
-
kWh
-
-
kW-months/year
$2,991
378
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$38,794
Cost:
$71,668
$22,099 247,584 $2,201 455 $13,683 1,728 $811 - $22,099
247,584
kWh
$2,201
455
kW-months/year
$13,683
1,728
MMBtu
$811
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost