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IAC logo
IAC Assessment: UD0838
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: UD0838
IAC Center University of Dayton
Assessment Year 2011
Principal Product Automotive Textile Acoustical Systems
NAICS 314110 - Carpet and Rug Mills
SIC 2273 - Carpets And Rugs
Sales $10,000,000-$50,000,000
# of Employees 275
Plant Area (Sq.Ft.) 192,000
Annual Production 1,200,000 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $531,604 10,831,200 kWh $0.05
Electricity Demand $384,025 28,680 kW-months/year $13.39
Natural Gas $27,102 2,485 MMBtu $10.91
TOTAL ENERGY COSTS $952,368
RECOMMENDED SAVINGS* $142,818 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,641
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
01: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$9,635
Cost:
$15,000
- - - - - - $4,766 703,120 - - $4,869 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,766
703,120
Tgal
-
-
$
$4,869
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$47,095
Cost:
$55,000
$25,026 582,000 $18,703 1,300 - - - - $3,366 - - - $25,026
582,000
kWh
$18,703
1,300
kW-months/year
-
-
MMBtu
-
-
Tgal
$3,366
-
$
-
-
Tgal
03: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$14,654
Cost:
$20,000
$9,030 210,000 $5,624 380 - - - - - - - - $9,030
210,000
kWh
$5,624
380
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,238
Cost:
$500
$1,564 36,361 $974 72 - - - - $(-300) - - - $1,564
36,361
kWh
$974
72
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-300)
-
$
-
-
Tgal
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,034
Cost:
$7,000
$1,253 29,150 $781 60 - - - - - - - - $1,253
29,150
kWh
$781
60
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$24,370
Cost:
$124,541
$8,401 195,375 $15,969 1,176 - - - - - - - - $8,401
195,375
kWh
$15,969
1,176
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$17,828
Cost:
$100,000
$12,831 298,400 $4,997 372 - - - - - - - - $12,831
298,400
kWh
$4,997
372
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
08: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$11,630
Cost:
$78,000
$(-506) (-11,765) $(-305) 23 $12,441 1,141 - - - - - - $(-506)
(-11,765)
kWh
$(-305)
23
kW-months/year
$12,441
1,141
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,585
Cost:
$15,000
- - - - $7,585 696 - - - - - - -
-
kWh
-
-
kW-months/year
$7,585
696
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
10: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$5,749
Cost:
$125
- - - - $5,749 527 - - - - - - -
-
kWh
-
-
kW-months/year
$5,749
527
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$142,818
Cost:
$415,166
$57,599 1,339,521 $46,743 3,383 $25,775 2,364 $4,766 703,120 $3,066 - $4,869 - $57,599
1,339,521
kWh
$46,743
3,383
kW-months/year
$25,775
2,364
MMBtu
$4,766
703,120
Tgal
$3,066
-
$
$4,869
-
Tgal
TOTAL IMPLEMENTED Savings:
$22,641
Cost:
$20,625
$10,594 246,361 $6,598 452 $5,749 527 - - $(-300) - - - $10,594
246,361
kWh
$6,598
452
kW-months/year
$5,749
527
MMBtu
-
-
Tgal
$(-300)
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption