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IAC Assessment: UD0847
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IAC Assessment: UD0847
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IAC Center University of Dayton
Assessment Year 2012
Principal Product Custom Machining
NAICS 333514 - Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $10,000,000-$50,000,000
# of Employees 216
Plant Area (Sq.Ft.) 300,000
Annual Production 2,500,000 Units
Production Hrs. Annual 4,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $450,872 4,915,064 kWh $0.09
Electricity Demand $36,432 12,828 kW-months/year $2.84
Natural Gas $68,619 6,385 MMBtu $10.75
TOTAL ENERGY COSTS $560,431
RECOMMENDED SAVINGS* $35,108 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,823
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$436
Cost:
$374
$328 3,960 $34 12 - - $74 - $328
3,960
kWh
$34
12
kW-months/year
-
-
MMBtu
$74
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,694
Cost:
-
$4,967 51,213 $727 252 - - - - $4,967
51,213
kWh
$727
252
kW-months/year
-
-
MMBtu
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,177
Cost:
-
$4,177 50,457 - - - - - - $4,177
50,457
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$821
Cost:
$1,880
$745 9,000 $76 72 - - - - $745
9,000
kWh
$76
72
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,953
Cost:
$1,500
- - - - $2,953 266 - - -
-
kWh
-
-
kW-months/year
$2,953
266
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$590
Cost:
$500
$535 6,465 $55 24 - - - - $535
6,465
kWh
$55
24
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$157
Cost:
$1,000
$414 4,995 $43 12 - - $(-300) - $414
4,995
kWh
$43
12
kW-months/year
-
-
MMBtu
$(-300)
-
$
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,162
Cost:
-
$1,162 5,462 - - - - - - $1,162
5,462
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$175
Cost:
$200
$175 2,112 - - - - - - $175
2,112
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7314 REDUCE VENTILATION AIR Savings:
$9,297
Cost:
$11,500
$2,553 30,840 - - $6,744 760 - - $2,553
30,840
kWh
-
-
kW-months/year
$6,744
760
MMBtu
-
-
$
11: 2.7314 REDUCE VENTILATION AIR Savings:
$5,243
Cost:
-
$523 6,319 $45 36 $4,675 527 - - $523
6,319
kWh
$45
36
kW-months/year
$4,675
527
MMBtu
-
-
$
12: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$4,403
Cost:
$22,015
$4,403 37,750 - - - - - - $4,403
37,750
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$35,108
Cost:
$38,969
$19,982 208,573 $980 408 $14,372 1,553 $(-226) - $19,982
208,573
kWh
$980
408
kW-months/year
$14,372
1,553
MMBtu
$(-226)
-
$
TOTAL IMPLEMENTED Savings:
$13,823
Cost:
$22,015
$9,103 94,526 $45 36 $4,675 527 - - $9,103
94,526
kWh
$45
36
kW-months/year
$4,675
527
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes