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IAC Assessment: UD0849
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IAC Assessment: UD0849
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IAC Center University of Dayton
Assessment Year 2012
Principal Product Asphalt Shingles
NAICS 324122 - Asphalt Shingle and Coating Materials Manufacturing
SIC 2952 - Asphalt Felts And Coatings
Sales $100,000,000-$500,000,000
# of Employees 93
Plant Area (Sq.Ft.) 100,000
Annual Production 2,300,000 Units
Production Hrs. Annual 7,728
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $192,598 5,740,679 kWh $0.03
Electricity Demand $217,185 10,944 kW-months/year $19.85
Natural Gas $213,284 29,723 MMBtu $7.18
TOTAL ENERGY COSTS $630,049
RECOMMENDED SAVINGS* $129,648 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$62,282
Cost:
$15,816
$43,783 613,205 $18,499 947 - - $43,783
613,205
kWh
$18,499
947
kW-months/year
-
-
MMBtu
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,445
Cost:
-
$1,005 30,975 $1,440 74 - - $1,005
30,975
kWh
$1,440
74
kW-months/year
-
-
MMBtu
03: 2.5121 REDESIGN FLOW TO MINIMIZE MASS TRANSFER LENGTH Savings:
$14,632
Cost:
-
$4,169 128,448 $10,463 540 - - $4,169
128,448
kWh
$10,463
540
kW-months/year
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,199
Cost:
$500
$2,244 31,431 $955 49 - - $2,244
31,431
kWh
$955
49
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,530
Cost:
$1,000
$1,775 24,860 $755 38 - - $1,775
24,860
kWh
$755
38
kW-months/year
-
-
MMBtu
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$34,045
Cost:
$44,000
- - - - $34,045 4,410 -
-
kWh
-
-
kW-months/year
$34,045
4,410
MMBtu
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,241
Cost:
$11,000
- - - - $7,241 938 -
-
kWh
-
-
kW-months/year
$7,241
938
MMBtu
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,274
Cost:
$2,000
- - - - $3,274 465 -
-
kWh
-
-
kW-months/year
$3,274
465
MMBtu
TOTAL RECOMMENDED Savings:
$129,648
Cost:
$74,316
$52,976 828,919 $32,112 1,648 $44,560 5,813 $52,976
828,919
kWh
$32,112
1,648
kW-months/year
$44,560
5,813
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas