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IAC Assessment: UD0852
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IAC Assessment: UD0852
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IAC Center University of Dayton
Assessment Year 2012
Principal Product Plastic Bottles
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales $100,000,000-$500,000,000
# of Employees 170
Plant Area (Sq.Ft.) 255,105
Annual Production 40,141,300 Pounds
Production Hrs. Annual 6,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,396,729 31,601,500 kWh $0.04
Electricity Demand $948,205 67,392 kW-months/year $14.07
Natural Gas $22,442 2,859 MMBtu $7.85
TOTAL ENERGY COSTS $2,367,376
RECOMMENDED SAVINGS* $357,504 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $62,688
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$156,438
Cost:
$342,000
$93,765 2,227,000 $62,673 4,452 - - - - $93,765
2,227,000
kWh
$62,673
4,452
kW-months/year
-
-
$
-
-
$
02: 2.6241 REDUCE TEMPERATURE OF PROCESS EQUIPMENT WHEN ON STANDBY Savings:
$13,731
Cost:
$8,250
$8,230 195,496 $5,501 384 - - - - $8,230
195,496
kWh
$5,501
384
kW-months/year
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,349
Cost:
-
$809 19,205 $540 36 - - - - $809
19,205
kWh
$540
36
kW-months/year
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$41,934
Cost:
$6,000
$31,430 746,548 $10,504 744 - - - - $31,430
746,548
kWh
$10,504
744
kW-months/year
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,072
Cost:
$1,000
$3,160 75,055 $2,112 156 $(-1,200) - - - $3,160
75,055
kWh
$2,112
156
kW-months/year
$(-1,200)
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,716
Cost:
$5,000
$1,628 38,656 $1,088 72 - - - - $1,628
38,656
kWh
$1,088
72
kW-months/year
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$94,327
Cost:
$190,000
$55,067 1,308,000 $36,807 2,616 - - $2,453 - $55,067
1,308,000
kWh
$36,807
2,616
kW-months/year
-
-
$
$2,453
-
$
08: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$15,333
Cost:
$50,000
$10,330 245,364 $5,003 356 - - - - $10,330
245,364
kWh
$5,003
356
kW-months/year
-
-
$
-
-
$
09: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$27,604
Cost:
$106,738
$2,937 69,753 - - - - $24,667 - $2,937
69,753
kWh
-
-
kW-months/year
-
-
$
$24,667
-
$
TOTAL RECOMMENDED Savings:
$357,504
Cost:
$708,988
$207,356 4,925,077 $124,228 8,816 $(-1,200) - $27,120 - $207,356
4,925,077
kWh
$124,228
8,816
kW-months/year
$(-1,200)
-
$
$27,120
-
$
TOTAL IMPLEMENTED Savings:
$62,688
Cost:
$57,000
$45,729 1,086,172 $18,159 1,292 $(-1,200) - - - $45,729
1,086,172
kWh
$18,159
1,292
kW-months/year
$(-1,200)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes