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IAC Assessment: UD0853
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IAC Assessment: UD0853
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IAC Center University of Dayton
Assessment Year 2012
Principal Product Rubber Inserts
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 229
Plant Area (Sq.Ft.) 64,500
Annual Production 117,942,795 Pieces
Production Hrs. Annual 6,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $317,994 9,762,578 kWh $0.03
Electricity Demand $371,223 19,284 kW-months/year $19.25
Electricity Fees $2,078 - $ -
Natural Gas $103,411 9,329 MMBtu $11.08
TOTAL ENERGY COSTS $794,706
RECOMMENDED SAVINGS* $81,767 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Consumption Electricity Usage Electricity Demand Natural Gas Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$30,419
Cost:
$28,511
$17,752 534,865 $12,667 648 - - - - $17,752
534,865
kWh
$12,667
648
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,997
Cost:
$3,815
$1,637 49,327 $1,360 72 - - - - $1,637
49,327
kWh
$1,360
72
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 3.1222 REDUCE WATER USE WITH COUNTER CURRENT RINSING Savings:
$15,738
Cost:
$600
- - - - - - $15,738 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$15,738
-
Tgal
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,192
Cost:
$5,500
$2,320 69,894 $1,872 96 - - - - $2,320
69,894
kWh
$1,872
96
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$6,272
Cost:
$6,000
$2,941 88,608 $3,331 168 - - - - $2,941
88,608
kWh
$3,331
168
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$4,059
Cost:
$7,000
$4,059 122,304 - - - - - - $4,059
122,304
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,012
Cost:
$1,000
$(-56) (-1,679) $(-46) (-3) $3,114 276 - - $(-56)
(-1,679)
kWh
$(-46)
(-3)
kW-months/year
$3,114
276
MMBtu
-
-
Tgal
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,506
Cost:
$1,000
$1,175 35,396 $1,331 72 - - - - $1,175
35,396
kWh
$1,331
72
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$974
Cost:
$2,000
$435 16,247 $539 23 - - - - $435
16,247
kWh
$539
23
kW-months/year
-
-
MMBtu
-
-
Tgal
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$402
Cost:
$1,300
$83 2,505 $319 14 - - - - $83
2,505
kWh
$319
14
kW-months/year
-
-
MMBtu
-
-
Tgal
11: 2.2514 COVER OPEN TANKS Savings:
$4,120
Cost:
$200
$1,778 53,574 $2,088 108 - - $254 - $1,778
53,574
kWh
$2,088
108
kW-months/year
-
-
MMBtu
$254
-
Tgal
12: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$7,076
Cost:
$9,000
$7,076 213,186 - - - - - - $7,076
213,186
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$81,767
Cost:
$65,926
$39,200 1,184,227 $23,461 1,199 $3,114 276 $15,992 - $39,200
1,184,227
kWh
$23,461
1,199
kW-months/year
$3,114
276
MMBtu
$15,992
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Consumption Electricity Usage Electricity Demand Natural Gas Water Consumption