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IAC Assessment: UD0859
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IAC Assessment: UD0859
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IAC Center University of Dayton
Assessment Year 2012
Principal Product Suspension Bushings
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 56
Plant Area (Sq.Ft.) 70,000
Annual Production 9,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $144,351 1,371,633 kWh $0.11
Electricity Demand $2,355 500 kW-months/year $4.71
Natural Gas $111,979 19,036 MMBtu $5.88
TOTAL ENERGY COSTS $260,134
RECOMMENDED SAVINGS* $80,098 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $57,706
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,512
Cost:
$10,150
$7,523 71,484 $918 192 - - $71 - $7,523
71,484
kWh
$918
192
kW-months/year
-
-
MMBtu
$71
-
$
02: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$581
Cost:
$600
$581 5,518 - - - - - - $581
5,518
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,313
Cost:
$100
$1,170 11,119 $143 30 - - - - $1,170
11,119
kWh
$143
30
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,041
Cost:
$2,000
$928 8,819 $113 24 - - - - $928
8,819
kWh
$113
24
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,953
Cost:
$1,000
$1,206 11,462 $147 31 - - $600 - $1,206
11,462
kWh
$147
31
kW-months/year
-
-
MMBtu
$600
-
$
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$20,256
Cost:
$6,033
- - - - $20,256 3,442 - - -
-
kWh
-
-
kW-months/year
$20,256
3,442
MMBtu
-
-
$
07: 2.2162 REDUCE EXCESS STEAM BLEEDING Savings:
$20,148
Cost:
-
- - - - $20,148 3,247 - - -
-
kWh
-
-
kW-months/year
$20,148
3,247
MMBtu
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$14,768
Cost:
$2,000
- - - - $14,768 2,512 - - -
-
kWh
-
-
kW-months/year
$14,768
2,512
MMBtu
-
-
$
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,869
Cost:
$10,000
- - - - $6,869 1,168 - - -
-
kWh
-
-
kW-months/year
$6,869
1,168
MMBtu
-
-
$
10: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$4,657
Cost:
$5,000
- - - - $4,657 792 - - -
-
kWh
-
-
kW-months/year
$4,657
792
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$80,098
Cost:
$36,883
$11,408 108,402 $1,321 277 $66,698 11,161 $671 - $11,408
108,402
kWh
$1,321
277
kW-months/year
$66,698
11,161
MMBtu
$671
-
$
TOTAL IMPLEMENTED Savings:
$57,706
Cost:
$9,633
$1,787 16,980 $147 31 $55,172 9,201 $600 - $1,787
16,980
kWh
$147
31
kW-months/year
$55,172
9,201
MMBtu
$600
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes