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IAC Assessment: UD0866
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IAC Assessment: UD0866
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IAC Center University of Dayton
Assessment Year 2012
Principal Product Packaged bacon - raw and cooked
NAICS 311612 - Meat Processed from Carcasses
SIC 2013 - Sausages And Other Prepared Meats
Sales $100,000,000-$500,000,000
# of Employees 424
Plant Area (Sq.Ft.) 100,000
Annual Production 66,000,000 Pounds
Production Hrs. Annual 5,460
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,900,842 29,250,841 kWh $0.06
Electricity Demand $189,820 66,780 kW-months/year $2.84
Natural Gas $210,512 32,849 MMBtu $6.41
TOTAL ENERGY COSTS $2,353,627
RECOMMENDED SAVINGS* $230,333 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $154,197
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$22,071
Cost:
$41,345
$20,119 317,136 $1,433 504 - - $519 - $20,119
317,136
kWh
$1,433
504
kW-months/year
-
-
MMBtu
$519
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,212
Cost:
$29,160
$11,427 180,121 $820 288 - - $965 - $11,427
180,121
kWh
$820
288
kW-months/year
-
-
MMBtu
$965
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$7,111
Cost:
$12,160
$5,737 90,434 $409 144 - - $965 - $5,737
90,434
kWh
$409
144
kW-months/year
-
-
MMBtu
$965
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,702
Cost:
$140
$5,320 83,866 $382 134 - - - - $5,320
83,866
kWh
$382
134
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,120
Cost:
$10,460
$3,877 61,107 $278 96 - - $965 - $3,877
61,107
kWh
$278
96
kW-months/year
-
-
MMBtu
$965
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,378
Cost:
$22,134
$6,952 109,580 $426 150 - - - - $6,952
109,580
kWh
$426
150
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,740
Cost:
-
$4,089 64,450 $251 89 - - $(-600) - $4,089
64,450
kWh
$251
89
kW-months/year
-
-
MMBtu
$(-600)
-
$
08: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,050
Cost:
-
$2,716 42,840 $334 118 - - - - $2,716
42,840
kWh
$334
118
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$583
Cost:
$1,300
$549 8,653 $34 12 - - - - $549
8,653
kWh
$34
12
kW-months/year
-
-
MMBtu
-
-
$
10: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$83,103
Cost:
$83,103
$132,265 2,084,880 $8,111 2,856 $(-57,273) (-8,935) - - $132,265
2,084,880
kWh
$8,111
2,856
kW-months/year
$(-57,273)
(-8,935)
MMBtu
-
-
$
11: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$28,807
Cost:
-
- - - - $28,807 4,472 - - -
-
kWh
-
-
kW-months/year
$28,807
4,472
MMBtu
-
-
$
12: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$12,878
Cost:
$20,000
- - - - $12,878 2,009 - - -
-
kWh
-
-
kW-months/year
$12,878
2,009
MMBtu
-
-
$
13: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$10,985
Cost:
$32,955
- - - - $10,985 1,714 - - -
-
kWh
-
-
kW-months/year
$10,985
1,714
MMBtu
-
-
$
14: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$10,212
Cost:
$8,000
- - - - $10,212 1,593 - - -
-
kWh
-
-
kW-months/year
$10,212
1,593
MMBtu
-
-
$
15: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$9,098
Cost:
$10,982
- - - - $9,098 1,419 - - -
-
kWh
-
-
kW-months/year
$9,098
1,419
MMBtu
-
-
$
16: 2.2696 USE EXCESS COLD PROCESS FLUID FOR INDUSTRIAL COOLING NEEDS Savings:
$7,283
Cost:
$15,600
$7,283 100,832 - - - - - - $7,283
100,832
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$230,333
Cost:
$287,339
$200,334 3,143,899 $12,478 4,391 $14,707 2,272 $2,814 - $200,334
3,143,899
kWh
$12,478
4,391
kW-months/year
$14,707
2,272
MMBtu
$2,814
-
$
TOTAL IMPLEMENTED Savings:
$154,197
Cost:
$157,564
$163,425 2,576,046 $10,221 3,599 $(-19,368) (-3,044) $(-81) - $163,425
2,576,046
kWh
$10,221
3,599
kW-months/year
$(-19,368)
(-3,044)
MMBtu
$(-81)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes