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IAC Assessment: UD0876
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IAC Assessment: UD0876
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IAC Center University of Dayton
Assessment Year 2013
Principal Product Metal fabricaiton and powder coating
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $5,000,000-$10,000,000
# of Employees 32
Plant Area (Sq.Ft.) 132,444
Annual Production 31,881 Units
Production Hrs. Annual 1,836
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $199,120 2,788,800 kWh $0.07
Electricity Demand $36,414 8,508 kW-months/year $4.28
Natural Gas $131,539 16,391 MMBtu $8.03
TOTAL ENERGY COSTS $391,268
RECOMMENDED SAVINGS* $60,440 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $49,389
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$25,570
Cost:
-
- - - - - - - - $25,570 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$25,570
-
$
-
-
Tgal
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,308
Cost:
$12,000
- - $3,308 768 - - - - - - - - -
-
kWh
$3,308
768
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,184
Cost:
-
$2,184 30,600 - - - - - - - - - - $2,184
30,600
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
04: 2.8115 BASE UTILITY CHARGES ON USAGE RATHER THAN AREA OCCUPIED Savings:
$1,416
Cost:
$1,400
- - - - - - $1,416 229 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,416
229
Tgal
-
-
$
-
-
Tgal
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,943
Cost:
$6,500
$5,943 83,232 - - - - - - - - - - $5,943
83,232
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,557
Cost:
-
$1,557 21,808 - - - - - - - - - - $1,557
21,808
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$630
Cost:
-
$466 6,530 $164 38 - - - - - - - - $466
6,530
kWh
$164
38
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,009
Cost:
$14,325
$4,421 61,920 $1,588 404 - - - - - - - - $4,421
61,920
kWh
$1,588
404
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
09: 3.1222 REDUCE WATER USE WITH COUNTER CURRENT RINSING Savings:
$1,245
Cost:
$1,000
- - - - - - - - - - $1,245 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$1,245
-
Tgal
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$706
Cost:
$1,000
$522 7,306 $184 43 - - - - - - - - $522
7,306
kWh
$184
43
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$489
Cost:
$50
$361 5,060 $128 36 - - - - - - - - $361
5,060
kWh
$128
36
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
12: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$10,039
Cost:
$15,000
- - - - $8,539 1,245 - - $1,500 - - - -
-
kWh
-
-
kW-months/year
$8,539
1,245
MMBtu
-
-
Tgal
$1,500
-
$
-
-
Tgal
13: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$1,344
Cost:
-
- - - - $1,344 196 - - - - - - -
-
kWh
-
-
kW-months/year
$1,344
196
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$60,440
Cost:
$51,275
$15,454 216,456 $5,372 1,290 $9,883 1,441 $1,416 229 $27,070 - $1,245 - $15,454
216,456
kWh
$5,372
1,290
kW-months/year
$9,883
1,441
MMBtu
$1,416
229
Tgal
$27,070
-
$
$1,245
-
Tgal
TOTAL IMPLEMENTED Savings:
$49,389
Cost:
$23,900
$10,672 149,476 $348 82 $9,883 1,441 $1,416 229 $27,070 - - - $10,672
149,476
kWh
$348
82
kW-months/year
$9,883
1,441
MMBtu
$1,416
229
Tgal
$27,070
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption