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IAC Assessment: UD0879
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IAC Assessment: UD0879
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IAC Center University of Dayton
Assessment Year 2013
Principal Product Food Processing Equipment
NAICS 333241 - Food Product Machinery Manufacturing
SIC 3556 - Food Products Machinery
Sales $100,000,000-$500,000,000
# of Employees 200
Plant Area (Sq.Ft.) 130,000
Annual Production 825,000 Units
Production Hrs. Annual 4,680
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $199,372 3,001,843 kWh $0.07
Electricity Demand $52,718 10,020 kW-months/year $5.26
Electricity Fees $1,850 - $ -
Natural Gas $46,396 6,940 MMBtu $6.69
TOTAL ENERGY COSTS $300,336
RECOMMENDED SAVINGS* $29,051 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,749
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$418
Cost:
-
$352 5,316 $66 12 - - - - $352
5,316
kWh
$66
12
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$677
Cost:
$3,250
$424 6,387 $253 49 - - - - $424
6,387
kWh
$253
49
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$357
Cost:
$1,000
$298 4,489 $59 12 - - - - $298
4,489
kWh
$59
12
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$14,298
Cost:
$27,662
$6,089 91,728 $1,209 235 - - $7,000 - $6,089
91,728
kWh
$1,209
235
kW-months/year
-
-
MMBtu
$7,000
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$557
Cost:
$2,440
$465 7,011 $92 18 - - - - $465
7,011
kWh
$92
18
kW-months/year
-
-
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$307
Cost:
-
- - - - $307 46 - - -
-
kWh
-
-
kW-months/year
$307
46
MMBtu
-
-
$
07: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$281
Cost:
-
- - - - $281 42 - - -
-
kWh
-
-
kW-months/year
$281
42
MMBtu
-
-
$
08: 2.7314 REDUCE VENTILATION AIR Savings:
$7,088
Cost:
$900
$309 4,655 - - $6,779 1,015 - - $309
4,655
kWh
-
-
kW-months/year
$6,779
1,015
MMBtu
-
-
$
09: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$5,068
Cost:
$2,074
- - - - $5,068 759 - - -
-
kWh
-
-
kW-months/year
$5,068
759
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$29,051
Cost:
$37,326
$7,937 119,586 $1,679 326 $12,435 1,862 $7,000 - $7,937
119,586
kWh
$1,679
326
kW-months/year
$12,435
1,862
MMBtu
$7,000
-
$
TOTAL IMPLEMENTED Savings:
$22,749
Cost:
$29,562
$7,048 106,188 $1,334 259 $7,367 1,103 $7,000 - $7,048
106,188
kWh
$1,334
259
kW-months/year
$7,367
1,103
MMBtu
$7,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes