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IAC Assessment: UD0880
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IAC Assessment: UD0880
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IAC Center University of Dayton
Assessment Year 2013
Principal Product Bacon, Meatballs
NAICS 311613 - Rendering and Meat Byproduct Processing
SIC 2013 - Sausages And Other Prepared Meats
Sales $100,000,000-$500,000,000
# of Employees 400
Plant Area (Sq.Ft.) 117,000
Annual Production 57,500,000 Pounds
Production Hrs. Annual 7,344
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,015,991 14,993,944 kWh $0.07
Electricity Demand $125,571 26,472 kW-months/year $4.74
Natural Gas $554,744 129,035 MMBtu $4.30
TOTAL ENERGY COSTS $2,298,583
RECOMMENDED SAVINGS* $202,265 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $164,712
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $
01: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$37,553
Cost:
$100,000
- - - - $42,553 - - - - - - - $(-5,000) - -
-
kWh
-
-
kW-months/year
$42,553
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$(-5,000)
-
$
02: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$5,784
Cost:
$5,000
- - - - - - - - $5,784 1,135 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$5,784
1,135
Tgal
-
-
gal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,581
Cost:
$15,000
$13,009 201,130 $1,298 276 - - - - - - - - $274 - $13,009
201,130
kWh
$1,298
276
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$274
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,196
Cost:
$3,400
$1,156 17,870 - - - - - - - - - - $40 - $1,156
17,870
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$40
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,656
Cost:
-
$6,029 93,207 $627 133 - - - - - - - - - - $6,029
93,207
kWh
$627
133
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$12,462
Cost:
-
$11,332 175,200 $1,130 240 - - - - - - - - - - $11,332
175,200
kWh
$1,130
240
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,120
Cost:
$1,000
$3,019 46,678 $301 64 - - - - - - - - $(-1,200) - $3,019
46,678
kWh
$301
64
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$(-1,200)
-
$
08: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$35,463
Cost:
$15,000
- - - - - - $18,344 4,266 $10,710 2,103 $6,409 2,102,628 - - -
-
kWh
-
-
kW-months/year
-
-
$
$18,344
4,266
MMBtu
$10,710
2,103
Tgal
$6,409
2,102,628
gal
-
-
$
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$25,120
Cost:
$4,600
- - - - - - $25,120 5,842 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$25,120
5,842
MMBtu
-
-
Tgal
-
-
gal
-
-
$
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$23,091
Cost:
$25,000
- - - - - - $23,091 5,370 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$23,091
5,370
MMBtu
-
-
Tgal
-
-
gal
-
-
$
11: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,315
Cost:
$8,000
- - - - - - $3,315 771 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,315
771
MMBtu
-
-
Tgal
-
-
gal
-
-
$
12: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$7,170
Cost:
$8,000
- - - - - - $7,170 1,668 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,170
1,668
MMBtu
-
-
Tgal
-
-
gal
-
-
$
13: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,572
Cost:
$1,221
- - - - - - $3,572 831 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,572
831
MMBtu
-
-
Tgal
-
-
gal
-
-
$
14: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$17,352
Cost:
-
$17,352 268,904 - - - - - - - - - - - - $17,352
268,904
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
15: 2.2696 USE EXCESS COLD PROCESS FLUID FOR INDUSTRIAL COOLING NEEDS Savings:
$6,830
Cost:
-
$6,830 105,592 - - - - - - - - - - - - $6,830
105,592
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$202,265
Cost:
$186,221
$58,727 908,581 $3,356 713 $42,553 - $80,612 18,748 $16,494 3,238 $6,409 2,102,628 $(-5,886) - $58,727
908,581
kWh
$3,356
713
kW-months/year
$42,553
-
$
$80,612
18,748
MMBtu
$16,494
3,238
Tgal
$6,409
2,102,628
gal
$(-5,886)
-
$
TOTAL IMPLEMENTED Savings:
$164,712
Cost:
$86,221
$58,727 908,581 $3,356 713 - - $80,612 18,748 $16,494 3,238 $6,409 2,102,628 $(-886) - $58,727
908,581
kWh
$3,356
713
kW-months/year
-
-
$
$80,612
18,748
MMBtu
$16,494
3,238
Tgal
$6,409
2,102,628
gal
$(-886)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes