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IAC Assessment: UD0884
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IAC Assessment: UD0884
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IAC Center University of Dayton
Assessment Year 2013
Principal Product Frozen Hamburgers and Cheeseburgers
NAICS 311611 - Animal (except Poultry) Slaughtering
SIC 2011 - Meat Packing Plants
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 65,000
Annual Production 20,600,000 Pounds
Production Hrs. Annual 4,000
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $295,309 6,914,400 kWh $0.04
Electricity Demand $167,093 13,988 kW-months/year $11.95
Electricity Fees $2,603 - $ -
Natural Gas $118,081 18,278 MMBtu $6.46
TOTAL ENERGY COSTS $674,572
RECOMMENDED SAVINGS* $58,045 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $58,045
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,148
Cost:
$1,000
- - - - $9,148 - - - - - - - -
-
kWh
-
-
kW-months/year
$9,148
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,605
Cost:
$19,350
$2,614 61,200 $1,586 122 - - - - $405 - - - $2,614
61,200
kWh
$1,586
122
kW-months/year
-
-
$
-
-
MMBtu
$405
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,136
Cost:
$7,000
$1,424 33,348 $544 42 - - - - $168 - - - $1,424
33,348
kWh
$544
42
kW-months/year
-
-
$
-
-
MMBtu
$168
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$11,400
Cost:
$19,000
$9,740 228,057 $1,660 128 - - - - - - - - $9,740
228,057
kWh
$1,660
128
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$936
Cost:
$500
$1,085 25,397 $451 35 - - - - - - $(-600) - $1,085
25,397
kWh
$451
35
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$(-600)
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,058
Cost:
$500
- - - - - - $6,058 938 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,058
938
MMBtu
-
-
$
-
-
$
07: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$7,470
Cost:
-
$1,094 25,625 - - - - $6,376 987 - - - - $1,094
25,625
kWh
-
-
kW-months/year
-
-
$
$6,376
987
MMBtu
-
-
$
-
-
$
08: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$8,876
Cost:
-
$8,876 207,831 - - - - - - - - - - $8,876
207,831
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
09: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$2,533
Cost:
$2,000
$2,533 59,296 - - - - - - - - - - $2,533
59,296
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
10: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$2,365
Cost:
$11,824
$2,365 55,370 - - - - - - - - - - $2,365
55,370
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
11: 2.2626 AVOID FROST FORMATION ON EVAPORATORS Savings:
$1,417
Cost:
-
$1,417 33,178 - - - - - - - - - - $1,417
33,178
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
12: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$1,101
Cost:
-
$1,101 25,772 - - - - - - - - - - $1,101
25,772
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$58,045
Cost:
$61,174
$32,249 755,074 $4,241 328 $9,148 - $12,434 1,925 $573 - $(-600) - $32,249
755,074
kWh
$4,241
328
kW-months/year
$9,148
-
$
$12,434
1,925
MMBtu
$573
-
$
$(-600)
-
$
TOTAL IMPLEMENTED Savings:
$58,045
Cost:
$61,174
$32,249 755,074 $4,241 328 $9,148 - $12,434 1,925 $573 - $(-600) - $32,249
755,074
kWh
$4,241
328
kW-months/year
$9,148
-
$
$12,434
1,925
MMBtu
$573
-
$
$(-600)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes