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IAC Assessment: UD0886
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IAC Assessment: UD0886
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IAC Center University of Dayton
Assessment Year 2013
Principal Product Polyurethane Sealants and Coatings
NAICS 325510 - Paint and Coating Manufacturing
SIC 2851 - Paints And Allied Products
Sales $50,000,000-$100,000,000
# of Employees 75
Plant Area (Sq.Ft.) 150,000
Annual Production 2,300 Thousand Gallons
Production Hrs. Annual 6,600
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $328,346 5,173,640 kWh $0.06
Electricity Demand $130,354 12,900 kW-months/year $10.10
Electricity Fees $3,250 - $ -
Natural Gas $153,195 32,887 MMBtu $4.66
TOTAL ENERGY COSTS $669,252
RECOMMENDED SAVINGS* $185,151 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,712
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ Tgal
01: 3.4151 MINIMIZE WATER USAGE Savings:
$32,244
Cost:
$1,000
$1,354 21,347 - - - - $19,675 2,943 $11,215 2,943,380 - - - - $1,354
21,347
kWh
-
-
kW-months/year
-
-
MMBtu
$19,675
2,943
Tgal
$11,215
2,943,380
gal
-
-
$
-
-
Tgal
02: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$4,317
Cost:
$1,000
- - - - - - $4,317 646 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,317
646
Tgal
-
-
gal
-
-
$
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,238
Cost:
$7,500
$4,974 70,408 - - - - - - - - $264 - - - $4,974
70,408
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$264
-
$
-
-
Tgal
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$20,782
Cost:
$50,000
$20,782 348,755 - - - - - - - - - - - - $20,782
348,755
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$7,028
Cost:
-
$7,028 110,781 - - - - - - - - - - - - $7,028
110,781
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,761
Cost:
-
- - $5,761 70,546 - - - - - - - - - - -
-
kWh
$5,761
70,546
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
07: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$36,728
Cost:
$14,900
$28,477 448,889 $8,251 816 - - - - - - - - - - $28,477
448,889
kWh
$8,251
816
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
08: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$4,035
Cost:
$3,550
$4,035 63,597 - - - - - - - - - - - - $4,035
63,597
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$16,109
Cost:
$27,000
$16,109 253,918 - - - - - - - - - - - - $16,109
253,918
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$575
Cost:
$1,000
$446 7,034 $129 13 - - - - - - - - - - $446
7,034
kWh
$129
13
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
11: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$341
Cost:
-
- - - - $341 73 - - - - - - - - -
-
kWh
-
-
kW-months/year
$341
73
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
12: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$3,648
Cost:
$6,720
- - - - $3,648 785 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,648
785
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
13: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,167
Cost:
-
- - - - $3,167 681 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,167
681
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
14: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$2,995
Cost:
-
- - - - $2,995 644 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,995
644
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
15: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$9,716
Cost:
$30,000
$(-1,062) (-16,739) - - - - $8,432 1,261 - - - - $2,346 - $(-1,062)
(-16,739)
kWh
-
-
kW-months/year
-
-
MMBtu
$8,432
1,261
Tgal
-
-
gal
-
-
$
$2,346
-
Tgal
16: 2.7314 REDUCE VENTILATION AIR Savings:
$32,467
Cost:
$20,000
$13,015 205,150 - - $19,452 4,183 - - - - - - - - $13,015
205,150
kWh
-
-
kW-months/year
$19,452
4,183
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$185,151
Cost:
$162,670
$95,158 1,513,140 $14,141 71,376 $29,603 6,366 $32,424 4,850 $11,215 2,943,380 $264 - $2,346 - $95,158
1,513,140
kWh
$14,141
71,376
kW-months/year
$29,603
6,366
MMBtu
$32,424
4,850
Tgal
$11,215
2,943,380
gal
$264
-
$
$2,346
-
Tgal
TOTAL IMPLEMENTED Savings:
$43,712
Cost:
$21,620
$28,477 448,889 $8,251 816 $6,984 1,502 - - - - - - - - $28,477
448,889
kWh
$8,251
816
kW-months/year
$6,984
1,502
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes Water Consumption