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IAC Assessment: UD0891
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IAC Assessment: UD0891
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IAC Center University of Dayton
Assessment Year 2013
Principal Product Wind Turbine Towers
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 99,350
Annual Production 55 Units
Production Hrs. Annual 6,200
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $187,392 3,726,720 kWh $0.05
Electricity Demand $139,878 8,952 kW-months/year $15.63
Electricity Fees $11,549 - $ -
Natural Gas $26,299 4,617 MMBtu $5.70
TOTAL ENERGY COSTS $365,118
RECOMMENDED SAVINGS* $146,235 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,532
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$112,427
Cost:
$100,000
$81,040 1,611,792 $31,387 2,189 - - - - $81,040
1,611,792
kWh
$31,387
2,189
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,664
Cost:
$3,000
$340 6,772 $8,324 581 - - - - $340
6,772
kWh
$8,324
581
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,643
Cost:
$30,000
$(-84) (-1,679) $(-33) (-3) $8,760 1,537 - - $(-84)
(-1,679)
kWh
$(-33)
(-3)
kW-months/year
$8,760
1,537
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$868
Cost:
$1,000
$624 12,416 $244 17 - - - - $624
12,416
kWh
$244
17
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,992
Cost:
$27,380
$10,195 202,758 $5,096 355 - - $(-299) - $10,195
202,758
kWh
$5,096
355
kW-months/year
-
-
MMBtu
$(-299)
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$641
Cost:
$300
$641 12,742 - - - - - - $641
12,742
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$146,235
Cost:
$161,680
$92,756 1,844,801 $45,018 3,139 $8,760 1,537 $(-299) - $92,756
1,844,801
kWh
$45,018
3,139
kW-months/year
$8,760
1,537
MMBtu
$(-299)
-
$
TOTAL IMPLEMENTED Savings:
$9,532
Cost:
$4,000
$964 19,188 $8,568 598 - - - - $964
19,188
kWh
$8,568
598
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes