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IAC Assessment: UD0893
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IAC Assessment: UD0893
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IAC Center University of Dayton
Assessment Year 2013
Principal Product Concrete Railroad Products
NAICS 327390 - Other Concrete Product Manufacturing
SIC 3272 - Concrete Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 45
Plant Area (Sq.Ft.) 70,000
Annual Production 22,000 Pieces
Production Hrs. Annual 2,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $38,593 588,480 kWh $0.07
Electricity Demand $22,238 3,936 kW-months/year $5.65
Electricity Fees $14,040 - $ -
Natural Gas $30,433 5,469 MMBtu $5.56
TOTAL ENERGY COSTS $105,304
RECOMMENDED SAVINGS* $16,923 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,417
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$711
Cost:
-
$389 5,935 $322 56 - - - - $389
5,935
kWh
$322
56
kW-months/year
-
-
MMBtu
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$350
Cost:
$250
$350 5,334 - - - - - - $350
5,334
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$184
Cost:
-
$121 1,845 $63 11 - - - - $121
1,845
kWh
$63
11
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,267
Cost:
$4,330
$1,885 28,738 $3,382 600 - - - - $1,885
28,738
kWh
$3,382
600
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$26
Cost:
-
$26 395 - - - - - - $26
395
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2533 REPLACE AIR CURTAIN DOORS WITH SOLID DOORS Savings:
$1,159
Cost:
$1,578
$(-19) (-297) - - $1,178 212 - - $(-19)
(-297)
kWh
-
-
kW-months/year
$1,178
212
MMBtu
-
-
$
07: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$3,389
Cost:
$9,600
- - - - $3,389 610 - - -
-
kWh
-
-
kW-months/year
$3,389
610
MMBtu
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,001
Cost:
$500
- - - - $1,001 180 - - -
-
kWh
-
-
kW-months/year
$1,001
180
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,862
Cost:
$19,001
$2,956 45,082 $823 146 - - $83 - $2,956
45,082
kWh
$823
146
kW-months/year
-
-
MMBtu
$83
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$974
Cost:
$10,900
$699 10,653 $275 49 - - - - $699
10,653
kWh
$275
49
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$16,923
Cost:
$46,159
$6,407 97,685 $4,865 862 $5,568 1,002 $83 - $6,407
97,685
kWh
$4,865
862
kW-months/year
$5,568
1,002
MMBtu
$83
-
$
TOTAL IMPLEMENTED Savings:
$6,417
Cost:
$22,078
$1,190 18,136 $660 116 $4,567 822 - - $1,190
18,136
kWh
$660
116
kW-months/year
$4,567
822
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes