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IAC Assessment: UD0901
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IAC Assessment: UD0901
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IAC Center University of Dayton
Assessment Year 2014
Principal Product Quartz Tubing and Shapes
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 3297 - Nonclay Refractories
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 175,300
Annual Production 25,700,000 Units
Production Hrs. Annual 4,080
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,086,155 43,946,826 kWh $0.05
Electricity Demand $30,685 8,161 kW-months/year $3.76
Natural Gas $1,449,071 334,048 MMBtu $4.34
TOTAL ENERGY COSTS $4,337,844
RECOMMENDED SAVINGS* $472,758 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $404,309
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Administrative Changes Water Consumption Electricity Usage Natural Gas Water Disposal Administrative Changes Water Consumption
$ kWh $ MMBtu $ Tgal $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,645
Cost:
$1,000
$15,645 329,583 - - - - - - - - $15,645
329,583
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
02: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$4,289
Cost:
$800
$4,289 90,333 - - - - - - - - $4,289
90,333
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,149
Cost:
$190
$1,064 22,431 - - - - $85 - - - $1,064
22,431
kWh
-
-
MMBtu
-
-
Tgal
$85
-
$
-
-
Tgal
04: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$221,902
Cost:
$100,000
- - - - $131,962 7,001 - - $89,940 - -
-
kWh
-
-
MMBtu
$131,962
7,001
Tgal
-
-
$
$89,940
-
Tgal
05: 2.5123 REDUCE FLUID FLOW RATES Savings:
$151,019
Cost:
$100,000
- - $126,019 29,037 - - $25,000 - - - -
-
kWh
$126,019
29,037
MMBtu
-
-
Tgal
$25,000
-
$
-
-
Tgal
06: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$25,546
Cost:
$28,000
$25,546 538,150 - - - - - - - - $25,546
538,150
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,426
Cost:
-
$4,426 93,243 - - - - - - - - $4,426
93,243
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
08: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$3,748
Cost:
$1,000
$3,748 78,946 - - - - - - - - $3,748
78,946
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
09: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$2,267
Cost:
$8,850
$2,267 47,762 - - - - - - - - $2,267
47,762
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
10: 2.7314 REDUCE VENTILATION AIR Savings:
$31,388
Cost:
$33,025
$9,913 208,828 $21,475 4,948 - - - - - - $9,913
208,828
kWh
$21,475
4,948
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,379
Cost:
$16,055
$7,269 153,135 $4,110 947 - - - - - - $7,269
153,135
kWh
$4,110
947
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$472,758
Cost:
$288,920
$74,167 1,562,411 $151,604 34,932 $131,962 7,001 $25,085 - $89,940 - $74,167
1,562,411
kWh
$151,604
34,932
MMBtu
$131,962
7,001
Tgal
$25,085
-
$
$89,940
-
Tgal
TOTAL IMPLEMENTED Savings:
$404,309
Cost:
$233,025
$9,913 208,828 $147,494 33,985 $131,962 7,001 $25,000 - $89,940 - $9,913
208,828
kWh
$147,494
33,985
MMBtu
$131,962
7,001
Tgal
$25,000
-
$
$89,940
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal $ $ $ Tgal
Electricity Usage Natural Gas Water Disposal Administrative Changes Water Consumption Electricity Usage Natural Gas Water Disposal Administrative Changes Water Consumption