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IAC Assessment: UD0906
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IAC Assessment: UD0906
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IAC Center University of Dayton
Assessment Year 2014
Principal Product Sealants, coatings and adhesives
NAICS 336991 - Motorcycle, Bicycle, and Parts Manufacturing
SIC 2891 - Adhesives And Sealants
Sales $50,000,000-$100,000,000
# of Employees 130
Plant Area (Sq.Ft.) 75,000
Annual Production 59,000,000 Pounds
Production Hrs. Annual 6,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $68,780 2,021,641 kWh $0.03
Electricity Demand $120,006 7,560 kW-months/year $15.87
Natural Gas $25,594 3,788 MMBtu $6.76
TOTAL ENERGY COSTS $295,452
RECOMMENDED SAVINGS* $91,662 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,277
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$17,248
Cost:
-
- - $17,248 1,086 - - - - - - -
-
kWh
$17,248
1,086
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,093
Cost:
-
$501 14,148 $2,592 163 - - - - - - $501
14,148
kWh
$2,592
163
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$1,503
Cost:
-
$292 8,231 - - $1,211 179 - - - - $292
8,231
kWh
-
-
kW-months/year
$1,211
179
MMBtu
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,954
Cost:
$1,575
$1,868 57,732 $494 31 - - $592 - - - $1,868
57,732
kWh
$494
31
kW-months/year
-
-
MMBtu
$592
-
$
-
-
$
05: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$5,162
Cost:
$10,000
$3,198 90,288 $1,964 124 - - - - - - $3,198
90,288
kWh
$1,964
124
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,456
Cost:
$5,614
- - - - $1,456 215 - - - - -
-
kWh
-
-
kW-months/year
$1,456
215
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,271
Cost:
$1,000
$682 19,266 $589 37 - - - - - - $682
19,266
kWh
$589
37
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$618
Cost:
-
$332 9,360 $286 18 - - - - - - $332
9,360
kWh
$286
18
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$58,357
Cost:
$14,000
$(-174) (-4,914) $(-1,906) (-90) - - - - $60,437 - $(-174)
(-4,914)
kWh
$(-1,906)
(-90)
kW-months/year
-
-
MMBtu
-
-
$
$60,437
-
$
TOTAL RECOMMENDED Savings:
$91,662
Cost:
$32,189
$6,699 194,111 $21,267 1,369 $2,667 394 $592 - $60,437 - $6,699
194,111
kWh
$21,267
1,369
kW-months/year
$2,667
394
MMBtu
$592
-
$
$60,437
-
$
TOTAL IMPLEMENTED Savings:
$10,277
Cost:
$8,189
$3,343 99,377 $3,675 231 $2,667 394 $592 - - - $3,343
99,377
kWh
$3,675
231
kW-months/year
$2,667
394
MMBtu
$592
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost