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IAC Assessment: UD0907
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IAC Assessment: UD0907
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IAC Center University of Dayton
Assessment Year 2014
Principal Product Torque Converter Rebuilding
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 95
Plant Area (Sq.Ft.) 82,000
Annual Production 172,800 Pieces
Production Hrs. Annual 2,080
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $31,221 1,533,818 kWh $0.02
Electricity Demand $108,040 7,464 kW-months/year $14.47
Electricity Fees $3,650 - $ -
Natural Gas $66,711 10,850 MMBtu $6.15
TOTAL ENERGY COSTS $209,622
RECOMMENDED SAVINGS* $16,331 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,331
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,297
Cost:
$28,275
$1,562 77,037 $4,667 324 - - $68 - - - $1,562
77,037
kWh
$4,667
324
kW-months/year
-
-
MMBtu
$68
-
$
-
-
$
02: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$269
Cost:
-
$49 2,399 $220 14 - - - - - - $49
2,399
kWh
$220
14
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.2514 COVER OPEN TANKS Savings:
$2,165
Cost:
$210
- - - - $2,165 352 - - - - -
-
kWh
-
-
kW-months/year
$2,165
352
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$762
Cost:
$1,000
$149 7,341 $613 42 - - - - - - $149
7,341
kWh
$613
42
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$518
Cost:
-
$101 4,992 $417 29 - - - - - - $101
4,992
kWh
$417
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$314
Cost:
$500
$61 3,027 $253 18 - - - - - - $61
3,027
kWh
$253
18
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,566
Cost:
-
$306 15,091 $1,260 88 - - - - - - $306
15,091
kWh
$1,260
88
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$4,440
Cost:
-
- - - - - - - - $4,440 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$4,440
-
$
TOTAL RECOMMENDED Savings:
$16,331
Cost:
$29,985
$2,228 109,887 $7,430 515 $2,165 352 $68 - $4,440 - $2,228
109,887
kWh
$7,430
515
kW-months/year
$2,165
352
MMBtu
$68
-
$
$4,440
-
$
TOTAL IMPLEMENTED Savings:
$12,331
Cost:
$29,775
$1,873 92,397 $5,950 413 - - $68 - $4,440 - $1,873
92,397
kWh
$5,950
413
kW-months/year
-
-
MMBtu
$68
-
$
$4,440
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost