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IAC Assessment: UD0909
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IAC Assessment: UD0909
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IAC Center University of Dayton
Assessment Year 2014
Principal Product Quartz Tube
NAICS 327120 - Clay Building Material and Refractories Manufacturing
SIC 3297 - Nonclay Refractories
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 311,472
Annual Production 385,809 Pounds
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,158,990 21,815,727 kWh $0.05
Electricity Demand $138,874 39,504 kW-months/year $3.52
Natural Gas $578,072 97,823 MMBtu $5.91
TOTAL ENERGY COSTS $1,939,942
RECOMMENDED SAVINGS* $70,740 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,187
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$20,106
Cost:
$510
- - - - - - $20,106 3,402 - - -
-
kWh
-
-
kW-months/year
-
-
$
$20,106
3,402
MMBtu
-
-
Tgal
02: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$1,680
Cost:
$1,125
$1,680 32,346 - - - - - - - - $1,680
32,346
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$16,710
Cost:
$4,000
$13,089 251,754 $1,217 346 $2,404 - - - - - $13,089
251,754
kWh
$1,217
346
kW-months/year
$2,404
-
$
-
-
MMBtu
-
-
Tgal
04: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$759
Cost:
$500
$513 9,867 $48 13 $198 - - - - - $513
9,867
kWh
$48
13
kW-months/year
$198
-
$
-
-
MMBtu
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$667
Cost:
$2,940
$530 10,197 $49 14 $88 - - - - - $530
10,197
kWh
$49
14
kW-months/year
$88
-
$
-
-
MMBtu
-
-
Tgal
06: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$11,214
Cost:
$5,000
- - - - - - - - $11,214 2,843 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$11,214
2,843
Tgal
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,032
Cost:
$1,000
$3,049 58,621 $283 80 $(-300) - - - - - $3,049
58,621
kWh
$283
80
kW-months/year
$(-300)
-
$
-
-
MMBtu
-
-
Tgal
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,327
Cost:
$3,000
$1,214 23,358 $113 32 - - - - - - $1,214
23,358
kWh
$113
32
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$797
Cost:
-
$729 14,016 $68 19 - - - - - - $729
14,016
kWh
$68
19
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$797
Cost:
-
$729 14,016 $68 19 - - - - - - $729
14,016
kWh
$68
19
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
11: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$7,664
Cost:
$8,319
$7,014 134,901 $650 185 - - - - - - $7,014
134,901
kWh
$650
185
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
12: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,987
Cost:
$17,000
- - - - - - $5,987 1,013 - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,987
1,013
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$70,740
Cost:
$43,394
$28,547 549,076 $2,496 709 $2,390 - $26,093 4,415 $11,214 2,843 $28,547
549,076
kWh
$2,496
709
kW-months/year
$2,390
-
$
$26,093
4,415
MMBtu
$11,214
2,843
Tgal
TOTAL IMPLEMENTED Savings:
$18,187
Cost:
$10,065
$6,717 129,196 $468 133 $(-212) - - - $11,214 2,843 $6,717
129,196
kWh
$468
133
kW-months/year
$(-212)
-
$
-
-
MMBtu
$11,214
2,843
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal