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IAC Assessment: UD0911
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IAC Assessment: UD0911
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IAC Center University of Dayton
Assessment Year 2014
Principal Product Turf Building, Commercial Fertilizer, EZSeed
NAICS 325314 - Fertilizer (Mixing Only) Manufacturing
SIC 2875 - Fertilizers, Mixing Only
Sales $100,000,000-$500,000,000
# of Employees 265
Plant Area (Sq.Ft.) 1,800,000
Annual Production 584,596,011 Pounds
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $980,373 18,706,510 kWh $0.05
Electricity Demand $190,548 40,200 kW-months/year $4.74
Natural Gas $496,519 84,462 MMBtu $5.88
TOTAL ENERGY COSTS $2,108,790
RECOMMENDED SAVINGS* $404,866 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $112,398
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,544
Cost:
-
$2,156 42,609 $388 82 - - - - - - $2,156
42,609
kWh
$388
82
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,620
Cost:
$1,000
$10,015 197,967 $1,805 380 - - - - $(-1,200) - $10,015
197,967
kWh
$1,805
380
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-1,200)
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,866
Cost:
$8,000
$4,970 98,250 $896 188 - - - - - - $4,970
98,250
kWh
$896
188
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,693
Cost:
-
$3,977 78,624 $716 151 - - - - - - $3,977
78,624
kWh
$716
151
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$14,978
Cost:
$20,079
$12,691 250,850 $2,287 482 - - - - - - $12,691
250,850
kWh
$2,287
482
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$74,000
Cost:
$124,534
- - - - $74,000 12,585 - - - - -
-
kWh
-
-
kW-months/year
$74,000
12,585
MMBtu
-
-
Tgal
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$18,375
Cost:
$7,000
- - - - $18,375 3,125 - - - - -
-
kWh
-
-
kW-months/year
$18,375
3,125
MMBtu
-
-
Tgal
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,256
Cost:
$47,188
$7,672 151,645 $2,584 545 - - - - - - $7,672
151,645
kWh
$2,584
545
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$732
Cost:
$1,440
$732 14,475 - - - - - - - - $732
14,475
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
10: 3.3123 USE DECANTING, FLOTATION TO REMOVE CONTAMINANTS Savings:
$262,802
Cost:
$80,000
$(-1,630) (-32,211) $(-768) (-162) - - $265,200 756,600 - - $(-1,630)
(-32,211)
kWh
$(-768)
(-162)
kW-months/year
-
-
MMBtu
$265,200
756,600
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$404,866
Cost:
$289,241
$40,583 802,209 $7,908 1,667 $92,375 15,710 $265,200 756,600 $(-1,200) - $40,583
802,209
kWh
$7,908
1,667
kW-months/year
$92,375
15,710
MMBtu
$265,200
756,600
Tgal
$(-1,200)
-
$
TOTAL IMPLEMENTED Savings:
$112,398
Cost:
$192,801
$32,534 643,071 $7,064 1,489 $74,000 12,585 - - $(-1,200) - $32,534
643,071
kWh
$7,064
1,489
kW-months/year
$74,000
12,585
MMBtu
-
-
Tgal
$(-1,200)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes