Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2014 |
| Principal Product | Vinyl Extrusion |
| NAICS | 321918 - Other Millwork (including Flooring) |
| SIC | 2431 - Millwork |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 129 |
| Plant Area (Sq.Ft.) | 173,000 |
| Annual Production | 54,000,000 Pounds |
| Production Hrs. Annual | 7,632 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,295,307 | 18,967,184 | kWh | $0.07 |
| Electricity Demand | $158,411 | 37,212 | kW-months/year | $4.26 |
| Natural Gas | $91,582 | 8,698 | MMBtu | $10.53 |
| TOTAL ENERGY COSTS | $1,569,412 | |||
| RECOMMENDED SAVINGS* | $195,616 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $24,975 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Water Disposal | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Water Disposal | Administrative Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | Tgal | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $2,262 Cost: - |
$2,028 | 34,960 | $234 | 55 | - | - | - | - | - | - |
$2,028 34,960 kWh |
$234 55 kW-months/year |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $12,184 Cost: $1,200 |
$15,227 | 262,487 | $1,757 | 413 | - | - | $(-4,800) | - | - | - |
$15,227 262,487 kWh |
$1,757 413 kW-months/year |
- - Tgal |
$(-4,800) - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED |
Savings: $7,714 Cost: $1,800 |
$7,714 | 132,972 | - | - | - | - | - | - | - | - |
$7,714 132,972 kWh |
- - kW-months/year |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $2,815 Cost: $100 |
$2,524 | 43,502 | $291 | 68 | - | - | - | - | - | - |
$2,524 43,502 kWh |
$291 68 kW-months/year |
- - Tgal |
- - $ |
- - $ |
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| 05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) |
Savings: $1,180 Cost: $700 |
- | - | - | - | $1,180 | 343 | - | - | - | - |
- - kWh |
- - kW-months/year |
$1,180 343 Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS |
Savings: $17,210 Cost: $23,600 |
$15,430 | 265,992 | $1,780 | 419 | - | - | - | - | - | - |
$15,430 265,992 kWh |
$1,780 419 kW-months/year |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS |
Savings: $993 Cost: $2,575 |
$890 | 15,346 | $103 | 24 | - | - | - | - | - | - |
$890 15,346 kWh |
$103 24 kW-months/year |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2514 COVER OPEN TANKS |
Savings: $14,519 Cost: $39,186 |
$13,016 | 224,381 | $1,503 | 353 | - | - | - | - | - | - |
$13,016 224,381 kWh |
$1,503 353 kW-months/year |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $129,321 Cost: $377,745 |
$135,887 | 2,342,480 | $15,688 | 3,685 | - | - | $(-22,254) | - | - | - |
$135,887 2,342,480 kWh |
$15,688 3,685 kW-months/year |
- - Tgal |
$(-22,254) - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7131 ADD AREA LIGHTING SWITCHES |
Savings: $117 Cost: - |
$105 | 1,806 | $12 | 2 | - | - | - | - | - | - |
$105 1,806 kWh |
$12 2 kW-months/year |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER |
Savings: $7,301 Cost: - |
$(-32) | (-557) | - | - | - | - | $(-3,000) | - | $10,333 | - |
$(-32) (-557) kWh |
- - kW-months/year |
- - Tgal |
$(-3,000) - $ |
$10,333 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $195,616 Cost: $446,906 |
$192,789 | 3,323,369 | $21,368 | 5,020 | $1,180 | 343 | $(-30,054) | - | $10,333 | - | $192,789 3,323,369 kWh |
$21,368 5,020 kW-months/year |
$1,180 343 Tgal |
$(-30,054) - $ |
$10,333 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $24,975 Cost: $3,100 |
$27,493 | 473,921 | $2,282 | 537 | - | - | $(-4,800) | - | - | - | $27,493 473,921 kWh |
$2,282 537 kW-months/year |
- - Tgal |
$(-4,800) - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | Tgal | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Water Disposal | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Water Disposal | Administrative Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||