Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2014 |
| Principal Product | Copper and Bronze Casting |
| NAICS | 331529 - Other Nonferrous Metal Foundries (except Die-Casting) |
| SIC | 3366 - Copper Foundries |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 92 |
| Plant Area (Sq.Ft.) | 175,000 |
| Annual Production | 6,000,000 Pounds |
| Production Hrs. Annual | 4,992 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $221,313 | 4,114,826 | kWh | $0.05 |
| Electricity Demand | $89,608 | 26,832 | kW-months/year | $3.34 |
| Natural Gas | $137,912 | 21,908 | MMBtu | $6.30 |
| TOTAL ENERGY COSTS | $448,833 | |||
| RECOMMENDED SAVINGS* | $95,963 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $30,843 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $5,270 Cost: - |
$5,270 | 115,212 | - | - | - | - | - | - | - | - | - | - |
$5,270 115,212 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $2,027 Cost: - |
$1,728 | 37,283 | $299 | 90 | - | - | - | - | - | - | - | - |
$1,728 37,283 kWh |
$299 90 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS |
Savings: $6,076 Cost: $11,700 |
$5,179 | 111,721 | $897 | 269 | - | - | - | - | - | - | - | - |
$5,179 111,721 kWh |
$897 269 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER |
Savings: $25,351 Cost: $43,280 |
- | - | - | - | - | - | $25,351 | 4,024 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$25,351 4,024 MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $14,413 Cost: $26,040 |
$9,701 | 209,233 | $1,680 | 503 | $3,032 | - | - | - | - | - | - | - |
$9,701 209,233 kWh |
$1,680 503 kW-months/year |
$3,032 - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $503 Cost: $500 |
$347 | 7,479 | $60 | 18 | $96 | - | - | - | - | - | - | - |
$347 7,479 kWh |
$60 18 kW-months/year |
$96 - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $1,426 Cost: $4,150 |
$1,426 | 30,750 | - | - | - | - | - | - | - | - | - | - |
$1,426 30,750 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $896 Cost: - |
$764 | 16,474 | $132 | 40 | - | - | - | - | - | - | - | - |
$764 16,474 kWh |
$132 40 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $6,978 Cost: $1,000 |
$6,200 | 134,229 | $1,078 | 323 | - | - | - | - | $(-300) | - | - | - |
$6,200 134,229 kWh |
$1,078 323 kW-months/year |
- - $ |
- - MMBtu |
$(-300) - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $10,562 Cost: $110,000 |
$9,003 | 194,189 | $1,559 | 467 | - | - | - | - | - | - | - | - |
$9,003 194,189 kWh |
$1,559 467 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
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| 11: 2.2223 ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF |
Savings: $9,661 Cost: $40,000 |
- | - | - | - | - | - | $9,661 | 1,534 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$9,661 1,534 MMBtu |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY |
Savings: $12,800 Cost: - |
- | - | - | - | - | - | - | - | - | - | $12,800 | - |
- - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - $ |
$12,800 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $95,963 Cost: $236,670 |
$39,618 | 856,570 | $5,705 | 1,709 | $3,128 | - | $35,012 | 5,558 | $(-300) | - | $12,800 | - | $39,618 856,570 kWh |
$5,705 1,709 kW-months/year |
$3,128 - $ |
$35,012 5,558 MMBtu |
$(-300) - $ |
$12,800 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $30,843 Cost: $111,500 |
$15,550 | 335,897 | $2,697 | 808 | $96 | - | - | - | $(-300) | - | $12,800 | - | $15,550 335,897 kWh |
$2,697 808 kW-months/year |
$96 - $ |
- - MMBtu |
$(-300) - $ |
$12,800 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||