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IAC Assessment: UD0918
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IAC Assessment: UD0918
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IAC Center University of Dayton
Assessment Year 2015
Principal Product Machined Parts
NAICS 332721 - Precision Turned Product Manufacturing
SIC 3451 - Screw Machine Products
Sales $10,000,000-$50,000,000
# of Employees 77
Plant Area (Sq.Ft.) 60,000
Annual Production 15,216,906 Pieces
Production Hrs. Annual 4,100
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $158,522 1,880,000 kWh $0.08
Electricity Demand $35,984 5,688 kW-months/year $6.33
Natural Gas $17,170 1,531 MMBtu $11.21
TOTAL ENERGY COSTS $231,517
RECOMMENDED SAVINGS* $106,332 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $68,499
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$12,159
Cost:
$700
- - - - - - $12,159 3,158 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,159
3,158
Tgal
-
-
$
02: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$1,098
Cost:
-
- - $1,098 181 - - - - - - -
-
kWh
$1,098
181
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$4,208
Cost:
$1,050
- - - - $4,208 375 - - - - -
-
kWh
-
-
kW-months/year
$4,208
375
MMBtu
-
-
Tgal
-
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$58,864
Cost:
$75,499
$43,856 536,594 $15,008 2,472 - - - - - - $43,856
536,594
kWh
$15,008
2,472
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,325
Cost:
-
$3,967 48,543 $1,358 224 - - - - - - $3,967
48,543
kWh
$1,358
224
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$11,416
Cost:
$23,545
$9,339 114,263 $2,077 343 - - - - - - $9,339
114,263
kWh
$2,077
343
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$8,952
Cost:
$45,000
$7,323 89,600 $1,629 269 - - - - - - $7,323
89,600
kWh
$1,629
269
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,773
Cost:
$4,785
$(-318) (-3,885) $(-71) (-12) $4,162 371 - - - - $(-318)
(-3,885)
kWh
$(-71)
(-12)
kW-months/year
$4,162
371
MMBtu
-
-
Tgal
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$537
Cost:
$1,000
$1,912 23,389 $425 70 - - - - $(-1,800) - $1,912
23,389
kWh
$425
70
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-1,800)
-
$
TOTAL RECOMMENDED Savings:
$106,332
Cost:
$151,579
$66,079 808,504 $21,524 3,548 $8,370 746 $12,159 3,158 $(-1,800) - $66,079
808,504
kWh
$21,524
3,548
kW-months/year
$8,370
746
MMBtu
$12,159
3,158
Tgal
$(-1,800)
-
$
TOTAL IMPLEMENTED Savings:
$68,499
Cost:
$81,284
$49,417 604,641 $16,720 2,755 $4,162 371 - - $(-1,800) - $49,417
604,641
kWh
$16,720
2,755
kW-months/year
$4,162
371
MMBtu
-
-
Tgal
$(-1,800)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes