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IAC Assessment: UD0919
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IAC Assessment: UD0919
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IAC Center University of Dayton
Assessment Year 2015
Principal Product Medical, Dental and Animal Health Equipment
NAICS 339113 - Surgical Appliance and Supplies Manufacturing
SIC 2599 - Furniture And Fixtures, Nec
Sales $1,000,000-$5,000,000
# of Employees 460
Plant Area (Sq.Ft.) 145,800
Annual Production 740,479 Units
Production Hrs. Annual 4,080
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $212,587 5,479,894 kWh $0.04
Electricity Demand $188,520 14,244 kW-months/year $13.24
Natural Gas $320,537 39,288 MMBtu $8.16
TOTAL ENERGY COSTS $739,194
RECOMMENDED SAVINGS* $133,592 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,140
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,757
Cost:
-
$684 22,783 $1,073 60 - - - - - - - - $684
22,783
kWh
$1,073
60
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$9,792
Cost:
-
- - - - $9,792 1,200 - - - - - - -
-
kWh
-
-
kW-months/year
$9,792
1,200
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,936
Cost:
$50
$1,056 35,140 $880 49 - - - - - - - - $1,056
35,140
kWh
$880
49
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
04: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$29,266
Cost:
$9,200
$10,557 351,437 $18,709 1,033 - - - - - - - - $10,557
351,437
kWh
$18,709
1,033
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$36,602
Cost:
$22,000
$16,859 561,204 $19,743 1,091 - - - - - - - - $16,859
561,204
kWh
$19,743
1,091
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,496
Cost:
$2,295
$(-25) (-836) $(-42) (-2) $3,563 437 - - - - - - $(-25)
(-836)
kWh
$(-42)
(-2)
kW-months/year
$3,563
437
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$11,674
Cost:
-
$11,674 388,620 - - - - - - - - - - $11,674
388,620
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,715
Cost:
-
$791 26,316 $924 52 - - - - - - - - $791
26,316
kWh
$924
52
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
09: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$4,591
Cost:
$4,300
$1,721 57,287 $2,870 158 - - - - - - - - $1,721
57,287
kWh
$2,870
158
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
10: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$2,652
Cost:
$5,000
- - - - $2,652 325 - - - - - - -
-
kWh
-
-
kW-months/year
$2,652
325
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
11: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$242
Cost:
$700
$242 8,042 - - - - - - - - - - $242
8,042
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
12: 3.1182 MAKE A NEW BY-PRODUCT Savings:
$24,789
Cost:
$46,000
$(-185) (-6,160) - - $5,914 725 - - $19,060 - - - $(-185)
(-6,160)
kWh
-
-
kW-months/year
$5,914
725
MMBtu
-
-
Tgal
$19,060
-
$
-
-
Tgal
13: 3.4133 CLEAN FOULING FROM WATER LINES REGULARLY Savings:
$5,080
Cost:
$2,750
$(-71) (-2,367) $(-126) (-7) - - $2,441 1,275 - - $2,836 - $(-71)
(-2,367)
kWh
$(-126)
(-7)
kW-months/year
-
-
MMBtu
$2,441
1,275
Tgal
-
-
$
$2,836
-
Tgal
TOTAL RECOMMENDED Savings:
$133,592
Cost:
$92,295
$43,303 1,441,466 $44,031 2,434 $21,921 2,687 $2,441 1,275 $19,060 - $2,836 - $43,303
1,441,466
kWh
$44,031
2,434
kW-months/year
$21,921
2,687
MMBtu
$2,441
1,275
Tgal
$19,060
-
$
$2,836
-
Tgal
TOTAL IMPLEMENTED Savings:
$56,140
Cost:
$9,250
$24,762 824,296 $21,586 1,194 $9,792 1,200 - - - - - - $24,762
824,296
kWh
$21,586
1,194
kW-months/year
$9,792
1,200
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Water Consumption