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IAC Assessment: UD0921
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IAC Assessment: UD0921
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IAC Center University of Dayton
Assessment Year 2015
Principal Product Cleaning Chemicals
NAICS 325611 - Soap and Other Detergent Manufacturing
SIC 2841 - Soap And Other Detergents
Sales $50,000,000-$100,000,000
# of Employees 85
Plant Area (Sq.Ft.) 200,000
Annual Production 99,372,260 Pounds
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $172,656 2,233,120 kWh $0.08
Electricity Demand $21,582 4,776 kW-months/year $4.52
Natural Gas $95,608 16,125 MMBtu $5.93
TOTAL ENERGY COSTS $306,562
RECOMMENDED SAVINGS* $36,805 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,211
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
01: 2.7314 REDUCE VENTILATION AIR Savings:
$16,159
Cost:
-
- - - - $16,159 2,725 - - - - - - -
-
kWh
-
-
kW-months/year
$16,159
2,725
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$405
Cost:
-
$364 5,105 $41 10 - - - - - - - - $364
5,105
kWh
$41
10
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$723
Cost:
-
- - - - $723 122 - - - - - - -
-
kWh
-
-
kW-months/year
$723
122
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
04: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$381
Cost:
$275
- - - - $381 64 - - - - - - -
-
kWh
-
-
kW-months/year
$381
64
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,887
Cost:
$950
$2,596 36,395 $291 70 - - - - - - - - $2,596
36,395
kWh
$291
70
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,838
Cost:
$1,250
- - - - $1,838 310 - - - - - - -
-
kWh
-
-
kW-months/year
$1,838
310
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,470
Cost:
$1,000
$1,361 19,082 $109 26 - - - - - - - - $1,361
19,082
kWh
$109
26
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
08: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,618
Cost:
$700
$1,618 22,690 - - - - - - - - - - $1,618
22,690
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,190
Cost:
$4,300
$1,190 16,682 - - - - - - - - - - $1,190
16,682
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,379
Cost:
$8,000
$2,907 40,763 $326 78 - - - - $146 - - - $2,907
40,763
kWh
$326
78
kW-months/year
-
-
MMBtu
-
-
Tgal
$146
-
$
-
-
Tgal
11: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$2,030
Cost:
$6,052
$2,030 28,462 - - - - - - - - - - $2,030
28,462
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
12: 3.4133 CLEAN FOULING FROM WATER LINES REGULARLY Savings:
$4,725
Cost:
$11,000
$(-30) (-425) $(-145) (-35) - - $2,450 245 - - $2,450 - $(-30)
(-425)
kWh
$(-145)
(-35)
kW-months/year
-
-
MMBtu
$2,450
245
Tgal
-
-
$
$2,450
-
Tgal
TOTAL RECOMMENDED Savings:
$36,805
Cost:
$33,527
$12,036 168,754 $622 149 $19,101 3,221 $2,450 245 $146 - $2,450 - $12,036
168,754
kWh
$622
149
kW-months/year
$19,101
3,221
MMBtu
$2,450
245
Tgal
$146
-
$
$2,450
-
Tgal
TOTAL IMPLEMENTED Savings:
$23,211
Cost:
$9,225
$5,867 82,263 $658 158 $16,540 2,789 - - $146 - - - $5,867
82,263
kWh
$658
158
kW-months/year
$16,540
2,789
MMBtu
-
-
Tgal
$146
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Water Consumption