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IAC Assessment: UD0922
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IAC Assessment: UD0922
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IAC Center University of Dayton
Assessment Year 2015
Principal Product Pumps
NAICS 333911 - Pump and Pumping Equipment Manufacturing
SIC 3561 - Pumps And Pumping Equipment
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 190,000
Annual Production 35,500 Pieces
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $178,568 5,537,350 kWh $0.03
Electricity Demand $108,479 10,536 kW-months/year $10.30
Natural Gas $265,325 52,190 MMBtu $5.08
TOTAL ENERGY COSTS $861,850
RECOMMENDED SAVINGS* $328,096 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$31,816
Cost:
-
- - - - $31,816 6,263 - - - - - - -
-
kWh
-
-
kW-months/year
$31,816
6,263
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$23,063
Cost:
$4,947
- - - - $23,063 4,540 - - - - - - -
-
kWh
-
-
kW-months/year
$23,063
4,540
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
03: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$122
Cost:
$140
- - - - $122 24 - - - - - - -
-
kWh
-
-
kW-months/year
$122
24
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
04: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$103,649
Cost:
$29,400
$(-101) (-3,043) - - - - $67,651 19,390 - - $36,099 - $(-101)
(-3,043)
kWh
-
-
kW-months/year
-
-
MMBtu
$67,651
19,390
Tgal
-
-
$
$36,099
-
Tgal
05: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$33,724
Cost:
$600
- - - - - - $21,950 6,291 - - $11,774 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$21,950
6,291
Tgal
-
-
$
$11,774
-
Tgal
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$61,348
Cost:
$65,000
$44,701 1,345,603 $16,647 1,922 - - - - - - - - $44,701
1,345,603
kWh
$16,647
1,922
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$11,367
Cost:
-
$11,367 342,160 - - - - - - - - - - $11,367
342,160
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,944
Cost:
$1,500
$(-56) (-1,679) $(-24) (-3) $8,024 1,580 - - - - - - $(-56)
(-1,679)
kWh
$(-24)
(-3)
kW-months/year
$8,024
1,580
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,813
Cost:
$1,000
$7,820 235,405 $2,793 322 - - - - $(-4,800) - - - $7,820
235,405
kWh
$2,793
322
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-4,800)
-
$
-
-
Tgal
10: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$39,230
Cost:
$67,300
- - - - $39,230 7,722 - - - - - - -
-
kWh
-
-
kW-months/year
$39,230
7,722
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
11: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$10,020
Cost:
-
- - - - $10,020 1,972 - - - - - - -
-
kWh
-
-
kW-months/year
$10,020
1,972
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$328,096
Cost:
$169,887
$63,731 1,918,446 $19,416 2,241 $112,275 22,101 $89,601 25,681 $(-4,800) - $47,873 - $63,731
1,918,446
kWh
$19,416
2,241
kW-months/year
$112,275
22,101
MMBtu
$89,601
25,681
Tgal
$(-4,800)
-
$
$47,873
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption