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IAC Assessment: UD0923
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IAC Assessment: UD0923
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IAC Center University of Dayton
Assessment Year 2015
Principal Product Glass Tubes
NAICS 327212 - Other Pressed and Blown Glass and Glassware Manufacturing
SIC 3229 - Pressed And Blown Glass, Nec
Sales $10,000,000-$50,000,000
# of Employees 88
Plant Area (Sq.Ft.) 250,000
Annual Production 129,518,000 Pieces
Production Hrs. Annual 8,232
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $801,583 11,248,800 kWh $0.07
Electricity Demand $86,297 18,540 kW-months/year $4.65
Natural Gas $273,646 63,936 MMBtu $4.28
TOTAL ENERGY COSTS $1,161,526
RECOMMENDED SAVINGS* $169,645 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,296
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,241
Cost:
$50
$2,324 33,869 $240 50 - - - - - - $677 - $2,324
33,869
kWh
$240
50
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$677
-
$
02: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$243
Cost:
$400
$220 3,489 $23 5 - - - - - - - - $220
3,489
kWh
$23
5
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$28,993
Cost:
$2,000
- - - - - - $28,993 6,774 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$28,993
6,774
MMBtu
-
-
$
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,909
Cost:
$10,000
- - - - - - $4,909 1,148 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,909
1,148
MMBtu
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,777
Cost:
$600
- - - - - - $4,777 1,116 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,777
1,116
MMBtu
-
-
$
-
-
$
06: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$1,021
Cost:
$400
$752 10,962 $50 11 - - - - - - $219 - $752
10,962
kWh
$50
11
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$219
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$14,734
Cost:
-
$10,565 153,945 $1,090 229 - - - - - - $3,079 - $10,565
153,945
kWh
$1,090
229
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$3,079
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$5,978
Cost:
$19,581
$5,418 78,955 $560 118 - - - - - - - - $5,418
78,955
kWh
$560
118
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
09: 2.8112 COMBINE UTILITY METERS Savings:
$105,406
Cost:
$156,400
- - - - $105,406 - - - - - - - -
-
kWh
-
-
kW-months/year
$105,406
-
$
-
-
MMBtu
-
-
$
-
-
$
10: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$343
Cost:
-
- - - - - - - - $343 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$343
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$169,645
Cost:
$189,431
$19,279 281,220 $1,963 413 $105,406 - $38,679 9,038 $343 - $3,975 - $19,279
281,220
kWh
$1,963
413
kW-months/year
$105,406
-
$
$38,679
9,038
MMBtu
$343
-
$
$3,975
-
$
TOTAL IMPLEMENTED Savings:
$24,296
Cost:
$19,631
$18,307 266,769 $1,890 397 - - - - $343 - $3,756 - $18,307
266,769
kWh
$1,890
397
kW-months/year
-
-
$
-
-
MMBtu
$343
-
$
$3,756
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost