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IAC Assessment: UD0924
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IAC Assessment: UD0924
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IAC Center University of Dayton
Assessment Year 2015
Principal Product Vinyl Siding
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 151
Plant Area (Sq.Ft.) 406,588
Annual Production 85,000,000 Pounds
Production Hrs. Annual 8,160
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,278,991 20,476,800 kWh $0.06
Electricity Demand $341,715 40,224 kW-months/year $8.50
Natural Gas $256,340 32,782 MMBtu $7.82
TOTAL ENERGY COSTS $1,938,046
RECOMMENDED SAVINGS* $574,754 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $145,219
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$56,347
Cost:
$2,000
- - - - $56,347 7,206 - - - - - - -
-
kWh
-
-
kW-months/year
$56,347
7,206
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
02: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$6,953
Cost:
-
- - - - - - $6,953 661 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,953
661
Tgal
-
-
$
-
-
Tgal
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$38,906
Cost:
$1,200
$33,546 592,795 $5,360 812 - - - - - - - - $33,546
592,795
kWh
$5,360
812
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,861
Cost:
-
$9,783 172,881 $1,678 254 - - - - $(-600) - - - $9,783
172,881
kWh
$1,678
254
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-600)
-
$
-
-
Tgal
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,293
Cost:
$470
$3,293 58,189 - - - - - - - - - - $3,293
58,189
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$22,071
Cost:
$7,500
$18,840 332,928 $3,231 490 - - - - - - - - $18,840
332,928
kWh
$3,231
490
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
07: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$16,794
Cost:
-
$16,794 296,759 - - - - - - - - - - $16,794
296,759
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$28,134
Cost:
-
$22,741 397,120 $3,900 590 - - - - $1,493 - - - $22,741
397,120
kWh
$3,900
590
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,493
-
$
-
-
Tgal
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$16,525
Cost:
$6,100
$14,340 253,394 $621 96 - - - - $1,564 - - - $14,340
253,394
kWh
$621
96
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,564
-
$
-
-
Tgal
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,695
Cost:
$67,200
$3,243 56,625 $556 84 - - - - $(-104) - - - $3,243
56,625
kWh
$556
84
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-104)
-
$
-
-
Tgal
11: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$9,383
Cost:
-
$8,741 154,455 $642 97 - - - - - - - - $8,741
154,455
kWh
$642
97
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
12: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$4,382
Cost:
-
$3,740 66,096 $642 97 - - - - - - - - $3,740
66,096
kWh
$642
97
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
13: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$357,410
Cost:
-
- - - - - - $296 28 $357,000 - $114 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$296
28
Tgal
$357,000
-
$
$114
-
Tgal
TOTAL RECOMMENDED Savings:
$574,754
Cost:
$84,470
$135,061 2,381,242 $16,630 2,521 $56,347 7,206 $7,249 689 $359,353 - $114 - $135,061
2,381,242
kWh
$16,630
2,521
kW-months/year
$56,347
7,206
MMBtu
$7,249
689
Tgal
$359,353
-
$
$114
-
Tgal
TOTAL IMPLEMENTED Savings:
$145,219
Cost:
$84,470
$77,002 1,360,027 $10,410 1,579 $56,347 7,206 - - $1,460 - - - $77,002
1,360,027
kWh
$10,410
1,579
kW-months/year
$56,347
7,206
MMBtu
-
-
Tgal
$1,460
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Water Consumption