Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center | University of Dayton |
---|---|
Assessment Year | 2015 |
Principal Product | Titanium Mill: Flat and Billet |
NAICS | 332312 - Fabricated Structural Metal Manufacturing |
SIC | 3441 - Fabricated Structural Metal |
Sales | $100,000,000-$500,000,000 |
# of Employees | 600 |
Plant Area (Sq.Ft.) | 750,000 |
Annual Production | 17,000,000 Pounds |
Production Hrs. Annual | 8,760 |
Location (State) | OH |
Source | Yearly Cost | Usage | Unit | Unit Cost |
---|---|---|---|---|
Electricity Usage | $3,557,720 | 74,594,610 | kWh | $0.05 |
Electricity Demand | $522,834 | 183,552 | kW-months/year | $2.85 |
Natural Gas | $2,037,726 | 376,776 | MMBtu | $5.41 |
TOTAL ENERGY COSTS | $6,118,280 | |||
RECOMMENDED SAVINGS* | $793,900 | *Non-energy impacts included in savings. See recommendations below |
||
IMPLEMENTED SAVINGS* | - |
#|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $10,389 Cost: - |
$9,740 | 191,123 | $649 | 262 | - | - | - | - | - | - |
$9,740 191,123 kWh |
$649 262 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING |
Savings: $153,677 Cost: $48,000 |
$165,658 | 3,250,749 | $16,703 | 6,735 | $(-28,684) | (-5,302) | - | - | - | - |
$165,658 3,250,749 kWh |
$16,703 6,735 kW-months/year |
$(-28,684) (-5,302) MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $314,492 Cost: $152,750 |
$286,300 | 5,618,135 | $19,086 | 7,696 | - | - | $9,106 | - | - | - |
$286,300 5,618,135 kWh |
$19,086 7,696 kW-months/year |
- - MMBtu |
$9,106 - $ |
- - $ |
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04: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $2,735 Cost: $12,995 |
$2,439 | 47,872 | - | - | - | - | $296 | - | - | - |
$2,439 47,872 kWh |
- - kW-months/year |
- - MMBtu |
$296 - $ |
- - $ |
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05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $52,184 Cost: $105,000 |
- | - | - | - | $52,184 | 9,646 | - | - | - | - |
- - kWh |
- - kW-months/year |
$52,184 9,646 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
06: 2.2514 COVER OPEN TANKS |
Savings: $2,876 Cost: $2,196 |
- | - | - | - | $2,876 | 532 | - | - | - | - |
- - kWh |
- - kW-months/year |
$2,876 532 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $154,780 Cost: $150,000 |
- | - | - | - | $154,780 | 28,610 | - | - | - | - |
- - kWh |
- - kW-months/year |
$154,780 28,610 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
08: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS |
Savings: $11,986 Cost: $18,300 |
$11,237 | 220,500 | $749 | 302 | - | - | - | - | - | - |
$11,237 220,500 kWh |
$749 302 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $12,264 Cost: $30,000 |
- | - | - | - | $12,264 | 2,267 | - | - | - | - |
- - kWh |
- - kW-months/year |
$12,264 2,267 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
10: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN |
Savings: $5,622 Cost: $25,000 |
$5,271 | 103,444 | $351 | 142 | - | - | - | - | - | - |
$5,271 103,444 kWh |
$351 142 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $4,007 Cost: $1,000 |
$8,257 | 162,021 | $550 | 222 | - | - | $(-4,800) | - | - | - |
$8,257 162,021 kWh |
$550 222 kW-months/year |
- - MMBtu |
$(-4,800) - $ |
- - $ |
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12: 3.3111 ADJUST PH FOR NEUTRALIZATION |
Savings: $68,888 Cost: $34,000 |
$(-92) | (-1,800) | - | - | - | - | $(-1,200) | - | $70,180 | - |
$(-92) (-1,800) kWh |
- - kW-months/year |
- - MMBtu |
$(-1,200) - $ |
$70,180 - $ |
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TOTAL RECOMMENDED |
Savings: $793,900 Cost: $579,241 |
$488,810 | 9,592,044 | $38,088 | 15,359 | $193,420 | 35,753 | $3,402 | - | $70,180 | - | $488,810 9,592,044 kWh |
$38,088 15,359 kW-months/year |
$193,420 35,753 MMBtu |
$3,402 - $ |
$70,180 - $ |
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TOTAL IMPLEMENTED |
Savings: - Cost: - |
- | - | - | - | - | - | - | - | - | - | - - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | Ancillary Material Cost |