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IAC Assessment: UD0928
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IAC Assessment: UD0928
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IAC Center University of Dayton
Assessment Year 2015
Principal Product Titanium Mill: Flat and Billet
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales $100,000,000-$500,000,000
# of Employees 600
Plant Area (Sq.Ft.) 750,000
Annual Production 17,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,557,720 74,594,610 kWh $0.05
Electricity Demand $522,834 183,552 kW-months/year $2.85
Natural Gas $2,037,726 376,776 MMBtu $5.41
TOTAL ENERGY COSTS $6,118,280
RECOMMENDED SAVINGS* $793,900 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$10,389
Cost:
-
$9,740 191,123 $649 262 - - - - - - $9,740
191,123
kWh
$649
262
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$153,677
Cost:
$48,000
$165,658 3,250,749 $16,703 6,735 $(-28,684) (-5,302) - - - - $165,658
3,250,749
kWh
$16,703
6,735
kW-months/year
$(-28,684)
(-5,302)
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$314,492
Cost:
$152,750
$286,300 5,618,135 $19,086 7,696 - - $9,106 - - - $286,300
5,618,135
kWh
$19,086
7,696
kW-months/year
-
-
MMBtu
$9,106
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,735
Cost:
$12,995
$2,439 47,872 - - - - $296 - - - $2,439
47,872
kWh
-
-
kW-months/year
-
-
MMBtu
$296
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$52,184
Cost:
$105,000
- - - - $52,184 9,646 - - - - -
-
kWh
-
-
kW-months/year
$52,184
9,646
MMBtu
-
-
$
-
-
$
06: 2.2514 COVER OPEN TANKS Savings:
$2,876
Cost:
$2,196
- - - - $2,876 532 - - - - -
-
kWh
-
-
kW-months/year
$2,876
532
MMBtu
-
-
$
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$154,780
Cost:
$150,000
- - - - $154,780 28,610 - - - - -
-
kWh
-
-
kW-months/year
$154,780
28,610
MMBtu
-
-
$
-
-
$
08: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$11,986
Cost:
$18,300
$11,237 220,500 $749 302 - - - - - - $11,237
220,500
kWh
$749
302
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$12,264
Cost:
$30,000
- - - - $12,264 2,267 - - - - -
-
kWh
-
-
kW-months/year
$12,264
2,267
MMBtu
-
-
$
-
-
$
10: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$5,622
Cost:
$25,000
$5,271 103,444 $351 142 - - - - - - $5,271
103,444
kWh
$351
142
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,007
Cost:
$1,000
$8,257 162,021 $550 222 - - $(-4,800) - - - $8,257
162,021
kWh
$550
222
kW-months/year
-
-
MMBtu
$(-4,800)
-
$
-
-
$
12: 3.3111 ADJUST PH FOR NEUTRALIZATION Savings:
$68,888
Cost:
$34,000
$(-92) (-1,800) - - - - $(-1,200) - $70,180 - $(-92)
(-1,800)
kWh
-
-
kW-months/year
-
-
MMBtu
$(-1,200)
-
$
$70,180
-
$
TOTAL RECOMMENDED Savings:
$793,900
Cost:
$579,241
$488,810 9,592,044 $38,088 15,359 $193,420 35,753 $3,402 - $70,180 - $488,810
9,592,044
kWh
$38,088
15,359
kW-months/year
$193,420
35,753
MMBtu
$3,402
-
$
$70,180
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost