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IAC Assessment: UD0934
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IAC Assessment: UD0934
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IAC Center University of Dayton
Assessment Year 2015
Principal Product Surfactants for personal care
NAICS 325611 - Soap and Other Detergent Manufacturing
SIC 2843 - Surface Active Agents
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 74,000
Annual Production 220,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $334,234 5,704,800 kWh $0.06
Electricity Demand $145,445 10,224 kW-months/year $14.23
Electricity Fees $1,926 - $ -
Natural Gas $205,927 34,664 MMBtu $5.94
TOTAL ENERGY COSTS $750,214
RECOMMENDED SAVINGS* $126,886 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,336
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$51,417
Cost:
-
- - - - - - $51,417 16,025 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$51,417
16,025
Tgal
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,375
Cost:
-
- - - - $2,375 428 - - - - -
-
kWh
-
-
kW-months/year
$2,375
428
MMBtu
-
-
Tgal
-
-
$
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$250
Cost:
$224
- - - - $250 45 - - - - -
-
kWh
-
-
kW-months/year
$250
45
MMBtu
-
-
Tgal
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,235
Cost:
$5,300
$11,235 185,099 - - - - - - - - $11,235
185,099
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$3,084
Cost:
$2,000
$2,314 38,121 $770 52 - - - - - - $2,314
38,121
kWh
$770
52
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$25,672
Cost:
$18,125
$24,964 411,264 $708 48 - - - - - - $24,964
411,264
kWh
$708
48
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,363
Cost:
$2,700
$1,017 16,760 $346 24 - - - - - - $1,017
16,760
kWh
$346
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.7314 REDUCE VENTILATION AIR Savings:
$11,488
Cost:
$18,984
- - - - $11,488 2,070 - - - - -
-
kWh
-
-
kW-months/year
$11,488
2,070
MMBtu
-
-
Tgal
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,944
Cost:
$75,059
$14,116 232,556 $3,550 241 - - - - $1,278 - $14,116
232,556
kWh
$3,550
241
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,278
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,058
Cost:
$330
$607 9,996 $207 14 - - - - $244 - $607
9,996
kWh
$207
14
kW-months/year
-
-
MMBtu
-
-
Tgal
$244
-
$
TOTAL RECOMMENDED Savings:
$126,886
Cost:
$122,722
$54,253 893,796 $5,581 379 $14,113 2,543 $51,417 16,025 $1,522 - $54,253
893,796
kWh
$5,581
379
kW-months/year
$14,113
2,543
MMBtu
$51,417
16,025
Tgal
$1,522
-
$
TOTAL IMPLEMENTED Savings:
$23,336
Cost:
$77,613
$17,037 280,673 $4,527 307 $250 45 - - $1,522 - $17,037
280,673
kWh
$4,527
307
kW-months/year
$250
45
MMBtu
-
-
Tgal
$1,522
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes