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IAC Assessment: UD0936
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IAC Assessment: UD0936
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IAC Center University of Dayton
Assessment Year 2015
Principal Product Automotive Steering Components and CVT Transmission Parts
NAICS 336330 - Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 474
Plant Area (Sq.Ft.) 286,518
Annual Production 834,000 Units
Production Hrs. Annual 5,880
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $987,116 16,975,875 kWh $0.06
Electricity Demand $610,159 36,960 kW-months/year $16.51
Natural Gas $291,211 50,670 MMBtu $5.75
TOTAL ENERGY COSTS $1,888,486
RECOMMENDED SAVINGS* $108,460 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,448
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,695
Cost:
-
$1,092 17,895 $603 37 - - - - $1,092
17,895
kWh
$603
37
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$22,431
Cost:
$2,260
$14,453 236,928 $7,978 484 - - - - $14,453
236,928
kWh
$7,978
484
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$17,704
Cost:
$6,000
$4,195 68,771 $13,509 819 - - - - $4,195
68,771
kWh
$13,509
819
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,661
Cost:
$825
$1,285 21,059 $4,376 265 - - - - $1,285
21,059
kWh
$4,376
265
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,521
Cost:
$1,000
$4,459 73,104 $2,462 149 - - $(-2,400) - $4,459
73,104
kWh
$2,462
149
kW-months/year
-
-
MMBtu
$(-2,400)
-
$
06: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$39,316
Cost:
$29,746
$(-2,523) (-41,366) $(-935) (-57) $42,774 7,489 - - $(-2,523)
(-41,366)
kWh
$(-935)
(-57)
kW-months/year
$42,774
7,489
MMBtu
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$530
Cost:
$1,480
$530 8,695 - - - - - - $530
8,695
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,271
Cost:
$85,000
$8,422 138,070 $4,649 282 - - $(-800) - $8,422
138,070
kWh
$4,649
282
kW-months/year
-
-
MMBtu
$(-800)
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,331
Cost:
$6,300
$2,574 42,201 $1,421 86 - - $336 - $2,574
42,201
kWh
$1,421
86
kW-months/year
-
-
MMBtu
$336
-
$
TOTAL RECOMMENDED Savings:
$108,460
Cost:
$132,611
$34,487 565,357 $34,063 2,064 $42,774 7,489 $(-2,864) - $34,487
565,357
kWh
$34,063
2,064
kW-months/year
$42,774
7,489
MMBtu
$(-2,864)
-
$
TOTAL IMPLEMENTED Savings:
$41,448
Cost:
$89,740
$28,956 474,692 $15,692 951 - - $(-3,200) - $28,956
474,692
kWh
$15,692
951
kW-months/year
-
-
MMBtu
$(-3,200)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes