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IAC Assessment: UD0941
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IAC Assessment: UD0941
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IAC Center University of Dayton
Assessment Year 2016
Principal Product Automotive Forgings
NAICS 336111 - Automobile Manufacturing
SIC 3462 - Iron And Steel Forgings
Sales $5,000,000-$10,000,000
# of Employees 35
Plant Area (Sq.Ft.) 80,000
Annual Production 133,769 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $263,484 3,106,800 kWh $0.08
Natural Gas $164,113 22,853 MMBtu $7.18
TOTAL ENERGY COSTS $427,597
RECOMMENDED SAVINGS* $57,930 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,287
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes
$ kWh $ MMBtu $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$14,010
Cost:
$4,150
$14,010 165,193 - - - - $14,010
165,193
kWh
-
-
MMBtu
-
-
$
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$6,653
Cost:
-
$6,653 78,446 - - - - $6,653
78,446
kWh
-
-
MMBtu
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,441
Cost:
-
$1,441 16,990 - - - - $1,441
16,990
kWh
-
-
MMBtu
-
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$41
Cost:
$285
$41 484 - - - - $41
484
kWh
-
-
MMBtu
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$13,109
Cost:
$4,500
$13,109 154,571 - - - - $13,109
154,571
kWh
-
-
MMBtu
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,537
Cost:
$50
$3,537 41,700 - - - - $3,537
41,700
kWh
-
-
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,067
Cost:
-
$1,067 12,600 - - - - $1,067
12,600
kWh
-
-
MMBtu
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$943
Cost:
$3,250
$943 11,124 - - - - $943
11,124
kWh
-
-
MMBtu
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$930
Cost:
$2,000
$930 10,967 - - - - $930
10,967
kWh
-
-
MMBtu
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$645
Cost:
-
$1,245 14,682 - - $(-600) - $1,245
14,682
kWh
-
-
MMBtu
$(-600)
-
$
11: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$4,035
Cost:
$3,850
- - $4,035 562 - - -
-
kWh
$4,035
562
MMBtu
-
-
$
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,616
Cost:
$11,550
$5,616 66,224 - - - - $5,616
66,224
kWh
-
-
MMBtu
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,165
Cost:
$35,457
$4,043 47,671 - - $122 - $4,043
47,671
kWh
-
-
MMBtu
$122
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,738
Cost:
$14,851
$1,533 18,073 - - $205 - $1,533
18,073
kWh
-
-
MMBtu
$205
-
$
TOTAL RECOMMENDED Savings:
$57,930
Cost:
$79,943
$54,168 638,725 $4,035 562 $(-273) - $54,168
638,725
kWh
$4,035
562
MMBtu
$(-273)
-
$
TOTAL IMPLEMENTED Savings:
$19,287
Cost:
$50,643
$19,560 230,646 - - $(-273) - $19,560
230,646
kWh
-
-
MMBtu
$(-273)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes