Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2016 |
| Principal Product | High Pressure Die-Cast Aluminum Automotive Parts |
| NAICS | 331523 - Nonferrous Metal Die-Casting Foundries |
| SIC | 3363 - Aluminum Die-castings |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 907 |
| Plant Area (Sq.Ft.) | 418,855 |
| Annual Production | 87,098,073 Pounds |
| Production Hrs. Annual | 7,200 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $3,026,944 | 56,966,360 | kWh | $0.05 |
| Electricity Demand | $455,759 | 98,340 | kW-months/year | $4.63 |
| Electricity Fees | $23,139 | - | $ | - |
| Natural Gas | $2,310,727 | 308,045 | MMBtu | $7.50 |
| TOTAL ENERGY COSTS | $6,016,345 | |||
| RECOMMENDED SAVINGS* | $970,112 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $226,150 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Disposal | Administrative Changes | Water Consumption | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Disposal | Administrative Changes | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | Tgal | $ | $ | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $353,342 Cost: $60,000 |
- | - | - | - | - | - | $353,342 | 47,376 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$353,342 47,376 MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $23,367 Cost: $2,838 |
- | - | - | - | - | - | $23,367 | 3,133 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$23,367 3,133 MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $49,905 Cost: $20,000 |
- | - | - | - | - | - | $49,905 | 6,732 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$49,905 6,732 MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $35,398 Cost: - |
$35,720 | 677,029 | $4,478 | 967 | - | - | - | - | - | - | $(-4,800) | - | - | - |
$35,720 677,029 kWh |
$4,478 967 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
$(-4,800) - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $2,997 Cost: $50 |
$2,663 | 50,482 | $334 | 72 | - | - | - | - | - | - | - | - | - | - |
$2,663 50,482 kWh |
$334 72 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS |
Savings: $87,713 Cost: $52,000 |
$(-2,772) | (-52,536) | $(-333) | (-72) | - | - | $90,818 | 12,251 | - | - | - | - | - | - |
$(-2,772) (-52,536) kWh |
$(-333) (-72) kW-months/year |
- - $ |
$90,818 12,251 MMBtu |
- - Tgal |
- - $ |
- - Tgal |
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| 07: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA |
Savings: $38,094 Cost: - |
- | - | - | - | - | - | $38,094 | 5,139 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$38,094 5,139 MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $11,880 Cost: $60,000 |
- | - | - | - | $11,880 | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$11,880 - $ |
- - MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) |
Savings: $105,009 Cost: $700 |
- | - | - | - | - | - | - | - | $105,009 | 21,941 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
$105,009 21,941 Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $2,006 Cost: $5,000 |
$1,750 | 33,174 | $256 | 55 | - | - | - | - | - | - | - | - | - | - |
$1,750 33,174 kWh |
$256 55 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $64,945 Cost: $360,069 |
$52,232 | 990,000 | $7,640 | 1,650 | - | - | - | - | - | - | $5,073 | - | - | - |
$52,232 990,000 kWh |
$7,640 1,650 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
$5,073 - $ |
- - Tgal |
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| 12: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION |
Savings: $195,456 Cost: $17,000 |
$(-729) | (-13,808) | $(-230) | (-50) | - | - | - | - | $99,503 | 20,790 | - | - | $96,912 | - |
$(-729) (-13,808) kWh |
$(-230) (-50) kW-months/year |
- - $ |
- - MMBtu |
$99,503 20,790 Tgal |
- - $ |
$96,912 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $970,112 Cost: $577,657 |
$88,864 | 1,684,341 | $12,145 | 2,623 | $11,880 | - | $555,526 | 74,631 | $204,512 | 42,730 | $273 | - | $96,912 | - | $88,864 1,684,341 kWh |
$12,145 2,623 kW-months/year |
$11,880 - $ |
$555,526 74,631 MMBtu |
$204,512 42,730 Tgal |
$273 - $ |
$96,912 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $226,150 Cost: $412,069 |
$85,180 | 1,614,493 | $11,785 | 2,545 | - | - | $128,912 | 17,390 | - | - | $273 | - | - | - | $85,180 1,614,493 kWh |
$11,785 2,545 kW-months/year |
- - $ |
$128,912 17,390 MMBtu |
- - Tgal |
$273 - $ |
- - Tgal |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | Tgal | $ | $ | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Disposal | Administrative Changes | Water Consumption | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Disposal | Administrative Changes | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||