IAC logo
IAC Assessment: UD0955
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0955
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2016
Principal Product Plastic Products
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 95,000
Annual Production 87,098,073 Pieces
Production Hrs. Annual 2,125
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $163,964 2,708,084 kWh $0.06
Electricity Demand $79,647 8,652 kW-months/year $9.21
Electricity Fees $2,212 - $ -
Natural Gas $47,827 8,559 MMBtu $5.59
TOTAL ENERGY COSTS $305,126
RECOMMENDED SAVINGS* $49,136 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ Tgal $ $ $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$191
Cost:
-
$84 1,508 $107 11 - - - - - - - - - - - - $84
1,508
kWh
$107
11
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$15,783
Cost:
$5,438
$11,789 210,813 $3,994 408 - - - - - - - - - - - - $11,789
210,813
kWh
$3,994
408
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
03: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$15,101
Cost:
$15,500
$5,839 104,409 - - - - - - $3,525 1,292 $5,737 1,293 - - - - $5,839
104,409
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,525
1,292
Tgal
$5,737
1,293
Tgal
-
-
$
-
-
$
04: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$3,343
Cost:
$1,152
- - - - - - - - - - $3,343 776 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$3,343
776
Tgal
-
-
$
-
-
$
05: 2.8112 COMBINE UTILITY METERS Savings:
$2,301
Cost:
-
- - - - $3,021 - - - - - - - - - $(-720) - -
-
kWh
-
-
kW-months/year
$3,021
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
$(-720)
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$260
Cost:
$17
$131 2,338 $129 13 - - - - - - - - - - - - $131
2,338
kWh
$129
13
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$319
Cost:
$1,000
$265 4,735 $262 27 - - - - - - - - $(-208) - - - $265
4,735
kWh
$262
27
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-208)
-
$
-
-
$
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,363
Cost:
$21,980
- - - - - - $4,363 926 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,363
926
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
09: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$3,109
Cost:
$9,840
- - - - - - $3,109 660 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,109
660
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,366
Cost:
$23,200
$2,183 39,032 $2,158 220 - - - - - - - - - - $25 - $2,183
39,032
kWh
$2,158
220
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
$25
-
$
TOTAL RECOMMENDED Savings:
$49,136
Cost:
$78,127
$20,291 362,835 $6,650 679 $3,021 - $7,472 1,586 $3,525 1,292 $9,080 2,068 $(-208) - $(-695) - $20,291
362,835
kWh
$6,650
679
kW-months/year
$3,021
-
$
$7,472
1,586
MMBtu
$3,525
1,292
Tgal
$9,080
2,068
Tgal
$(-208)
-
$
$(-695)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ Tgal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Water Disposal Personnel Changes Administrative Changes