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IAC Assessment: UD0962
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IAC Assessment: UD0962
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IAC Center University of Dayton
Assessment Year 2017
Principal Product Precision Machined Components
NAICS 331221 - Rolled Steel Shape Manufacturing
SIC 3399 - Primary Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 54,000
Annual Production 4,000,000 Units
Production Hrs. Annual 7,200
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $226,820 3,356,756 kWh $0.07
Electricity Demand $59,584 7,104 kW-months/year $8.39
Electricity Fees $1,439 - $ -
Natural Gas $17,879 2,167 MMBtu $8.25
TOTAL ENERGY COSTS $312,727
RECOMMENDED SAVINGS* $46,928 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,525
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$452
Cost:
$300
$337 4,988 $115 14 - - - - - - $337
4,988
kWh
$115
14
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$7,791
Cost:
$211,700
$6,650 98,545 $1,141 135 - - - - - - $6,650
98,545
kWh
$1,141
135
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$6,226
Cost:
$3,000
$2,140 31,708 $367 44 $3,719 571 - - - - $2,140
31,708
kWh
$367
44
kW-months/year
$3,719
571
MMBtu
-
-
$
-
-
$
04: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$5,906
Cost:
$23,600
$5,042 74,414 $864 102 - - - - - - $5,042
74,414
kWh
$864
102
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$847
Cost:
$1,050
- - - - $847 130 - - - - -
-
kWh
-
-
kW-months/year
$847
130
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,115
Cost:
$20,000
$5,442 80,640 $1,134 134 - - - - $2,539 - $5,442
80,640
kWh
$1,134
134
kW-months/year
-
-
MMBtu
-
-
$
$2,539
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$7,630
Cost:
$8,990
$6,608 97,936 - - - - - - $1,022 - $6,608
97,936
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,022
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,049
Cost:
$17,049
$4,178 61,920 $871 103 - - - - - - $4,178
61,920
kWh
$871
103
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,808
Cost:
$5,292
$2,324 34,440 $484 57 - - - - - - $2,324
34,440
kWh
$484
57
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,104
Cost:
$1,000
$2,403 35,604 $501 59 - - $(-1,800) - - - $2,403
35,604
kWh
$501
59
kW-months/year
-
-
MMBtu
$(-1,800)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$46,928
Cost:
$291,981
$35,124 520,195 $5,477 649 $4,566 701 $(-1,800) - $3,561 - $35,124
520,195
kWh
$5,477
649
kW-months/year
$4,566
701
MMBtu
$(-1,800)
-
$
$3,561
-
$
TOTAL IMPLEMENTED Savings:
$16,525
Cost:
$221,690
$15,661 232,085 $1,642 195 - - $(-1,800) - $1,022 - $15,661
232,085
kWh
$1,642
195
kW-months/year
-
-
MMBtu
$(-1,800)
-
$
$1,022
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost